Profax AEC 200 - Manual (Page 19)

17 16
Contactor and power cable plugs are not provided with the AEC 200-1 Control Box, due to its compatibility with such a large number of power sources
which require different plugs. We suggest you contact your distributor for the proper plugs or we can supply them if we are provided with machine
model and serial number.
ELEC. PART
NO. COMP. NO. DESCRIPTION
1 8328A Cover, top (not shown)
2 8329A Base
3 6100 Fuse holder
4 F1 6101 Fuse 1¼ amp slo blo (not shown)
5 7026 Strain relief (2)
6 TS1 7008 Terminal strip 8 pole
7 8008 Decal, 8 pole terminal strip
8 TS2 7004 Terminal strip 4 pole
ELEC. PART
NO. COMP. NO. DESCRIPTION
1 8328A Cover, top (not shown)
2 8330A Base
3 6100 Fuse holder
4 F1 6101 Fuse 1¼ amp slo blo (not shown)
5 7026 Strain relief (2)
6 TS1 7008 Terminal strip 8 pole
7 8008 Decal, 8 pole terminal strip
8 TS2 7004 Terminal strip 4 pole
9 8004 Decal, 4 pole terminal strip
10 SR1 6314 Bridge rectifier
AEC CONTROL BOXES
AEC 200-1
ELEC. PART
NO. COMP. NO. DESCRIPTION
9 8004 Decal, 4 pole terminal strip
10 SR1 6314 Bridge rectifier
11 CR1 6271 Relay, 3 PDT-24VAC (2)
12 T1 6416 Transformer, step down
13 R1 6010 Resistor, 10 ohm 25 watt
14 6182 Cable, 5’ 18/2
15 6183 Cable, 5’ 18/3
AEC 200-2
*N/S-Not Shown
CONTROL BOX WIRING AEC 200-2
F1
11
5
V
A
C
2
4
V
GRD
CR1
8
3
7
4
1
A
5
B
CR1
B CR
1
SR
1
CR1
CR3
AC
REED
R1
TRIGGER
M
CR
2
CR3
D1
CR2
REED
CR1
CR
3
9
9 6 4 7
A
9
6
TS1
1
2
3
4
TS2
22
21
20
16
15
14
13
23
WORK -
ELEC. +
GUN
SPOOL GUN
AC
(JOG optional)
CONTROL BOX WIRING AEC 200-3A
CONTROL BOX WIRING
AEC 200-C
Contactor and power cable plugs are not provided with the PXAEC 200-2 Control Box, due to its compatibility with such a large number of power
sources which require different plugs. We suggest you contact your distributor for the proper plugs or we can supply them if we are provided with
machine model and serial number.
ELEC. PART
NO. COMP. NO. DESCRIPTION
11 CR1,CR3 6271 Relay, 3 PDT-24VAC (2)
12 T1 6416 Transformer, step down
13 R1 6010 Resistor, 10 ohm 25 watt
14 CR2 6022 Current relay (w/reed switch)
15 08106 Dinse panel mount (2)
16 6183 Cable, 5’ 18/3
17 6023 Reed switch only
18 6255 Sensor lead
19 D1 6272 Relay diode assembly
(8 amp 600 volt)
GUN
W
TB4
110V DC RELAY
K1
C1
C2
23
RED
13
YEL
14
BLU
M
15
GRN
GUN RHEOSTAT
GUN MOTOR
GUN
TRIGGER
16
BLK
20 21 22
FLUX COLLECTOR
BLUE/WHITE
BROWN/WHITE
BLACK
F2
WELDER
(SENSOR LEAD)
WELDER
POS.
RED/BLACK
4 3 2 1
PROFAX INC.
MADE IN U.S.A.
WIRE FEEDER
CONTROL BOARD
6000B
ORG PUR
TB3
TB2
R6
PURPLE
GRAY
YELLOW/WHITE
ORANGE/BLACK
4
BLACK/WHITE
CONTACTOR
YELLOW
3
W
2 1
1
2
3
4
R5
WHITE
GRN
120V
AC/DC
F1 R11
22
21
20
16
15
14
13
23
6 7 8 9 10
1
2
3
4
5
13 2 12
15
14
11
7 6
8 9
10
5
3
5 5
17
7
15
6 19
14
11
13
8
10
3
16
2
9
18
12
F1
115 V
AC/DC
CR1
SR
1
AC
VR1
9
6
ELEC. +
GUN
AC
CAUTION-Due to the design of the magnetic blow-out, welding current polarity
must be properly connected or permanent damage to contacts may result.
Consult wiring and cable connection drawing below in fig. 1A.
R1
W
VR2