Kemppi Promig 100 - Manual (Page 7)

Promig 100/0450 – 7 ©
COPYRIGHT KEMPPI OY
1.3. OPERATION SAFETY
Please study these Operation safety instructions and respect them when installing, operating and
servicing the machine.
Welding arc and spatters
Welding arc hurts unprotected eyes. Be careful also with reflecting arc flash. Welding arc and
spatter burn unprotected skin. Use safety gloves and protective clothing.
Danger for fire or explosion
Pay attention to fire safety regulations. Remove flammable or explosive materials from welding
place. Always ensure that you have sufficent fire fighting equipment available where you are
welding. Be prepared for hazards in special welding jobs, eg. for the danger of fire or explosion
when welding containertype work pieces. Note! Fire can break out from sparks even several
hours after the welding work has been finished!
Mains voltage
Never take welding machine inside a work piece (eg. container or truck). Do not place welding
machine on a wet surface. Always check cables before operating the machine. Change damaged
cables without delay. Damaged cables may cause an injury or set out a fire. Connection cable
must not be crushed, it must not touch sharp edges or hot work pieces.
Welding power circuit
Isolate yourself by using proper protective clothing, do not wear wet clothing. Never work on
a wet surface or use defect cables. Do not put the MIG-gun or welding cables on welding
machine or on other electric equipment. Do not press the MIG-gun switch, if the gun is not
directed towards a work piece.
Welding fumes
Take care that there is sufficient ventilation during welding. Take special safety precau-
tions when welding metals which contain lead, cadmium, zinc, mercury or beryllium.
2. INSTALLATION
2.1. ASSEMBLY OF THE MIG SYSTEM
1 Installation of power source
Read paragraph ”Installation” in operation instructions 1913170 for Pro power sources and
carry out the installation according to that.
2 Mounting of Pro power source to transport wagon
P40 6185261, air-cooled MIG system mounting
P30W 6185262, liquid-cooled MIG system mounting
3 Put the Promig 501, 501L and 530 onto the power source and lock it with bolts to handles
of power source, or mount to the wire feeder cables and roll carriage which extend the reach,
see page 7
4 Mount the control panel to the Promig 501, 501L and 530
MC 6263501
ML 6263502
MXE 6263503
5 Mount the synchronization set to the Promig 501, 501L and 530
Prosync 50 6263121
6 Connecting cables
Connect cables according to figures.
Air-cooled system. Liquid-cooled system.
You can change polarity of filler wire by interchanging the Promig welding current cable and
earth cable with welding cable connectors of Pro power source.