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Flowserve SLD User Manual

Page 4

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It is recommended that the shortest possible pipe length be used. The

piping should be installed with good design and minimal bends from the

SLD to the seal. It should be filled with clean grease prior to start up and

vented to make sure no air has been trapped prior to start up.

Additional support to the SLD auto-luber may be required for pipe lengths

over 100mm (4 inch). High vibration levels or improper support of the SLD

auto-luber unit can cause threaded fitting fracture or failure. The unit should

be monitored carefully to ensure that it does not experience excessive

vibration caused by pump operation. If vibration is observed due to inad-

equate support from the piping alone, additional bracing should be used to

support the unit. The bracing should connect directly to the fitting near the

SLD auto-luber, not directly to the unit.

The SLD auto-luber should be located so that it will not be impacted during

normal pump operation and maintenance. Excessive or sudden force on

the threaded fittings may lead to a fracture or failure.

Take care using tube fittings or special connectors as they may have an ID

smaller than the 6.4 mm (.25 inch) recommended. Restrictions in the INLET

or OUTLET lines may create back pressure in the system affecting perfor-

mance of the SLD auto-luber.

1.3 Temporarily plug the pipe tee with a pipe plug prior to initially filling the seal

quench cavity by use of the SLD grease gun.

1.4 Fill the seal quench cavity with SLD synthetic lubricant supplied using

the specified grease gun until lubricant expels from the OUTLET quench

connection located towards the top of the seal. This step does not need to

be repeated later when only replacing an empty SLD auto-luber unit.

1.5 Install OUTLET piping using 1/4 inch NPT [6.4 mm (0.25 inch) minimum

pipe ID]

to the OUTLET quench connection of the seal. Piping should have

no restrictions and be a maximum length of 125 mm (5 inch). The piping

should expel the lubricant to a safe location. For dusting or blowing sand

environments, a 90 degree elbow can be connected with the opened end

facing down.

1.6 Remove the pipe plug from the pipe tee and thread the SLD auto-luber unit

in place to finish installation.

1.7 Set the dispensing rate of the SLD auto-luber unit by clicking the

appropriate DIP (direction input postioner) switch or switches located

through the top access port. See Figure 2. It is recommended that the

initial dispensing rate should be between 1-2cc per day (2-3 month setting

for Mini Luber or 8-12 month setting for Jumbo Luber) to start with. Be

sure to also click on the “Blip” light switch. See paragraph 4 Maintenance

for blip light indicators. The visual presence of the blip light every 15 to

20 seconds indicates that the SLD system is functioning and operational.

Be sure to replace the DIP switch access cap and weather proof cover to

protect the SLD auto-luber unit against dust and moisture contamination.

Lubricant dispensing rate may vary depending on atmospheric pressures,

temperatures, and seal size. Please see Section 3 for appropriate

considerations.