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5 seal assembly preparation, 6seal assembly instructions – Flowserve ISC2 Dual metal bellows sea User Manual

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5 Seal Assembly Preparation

Tools Needed:

• Sizes ≤ 2.750": 3/16", 1/8" hex key wrenches

• Sizes > 2.750": 1/8", 3/16" and/or 7/32" hex key wrenches

• Sizes ≤ 65 mm: 3 mm hex key wrench

• Sizes > 65 mm: 5 mm hex key wrench for standard bore

• Sizes > 65 mm: 6 mm hex key wrench for enlarged bore

• Silicone grease (included in repair kit)

• Ethyl alcohol and clean, lint-free towel for cleaning seal faces

• Needle nose pliers or tweezers

6

Seal Assembly Instructions

Some assembly steps include blind fits of pins and drive flats. Mark the locations

of the pins or drive flats with a felt tip marker, or align the feature with another

visible feature on the seal to assist with assembly. All seal faces should be

cleaned with ethyl alcohol prior to placing the faces together at each respective

step in the assembly process.
6.1 Arrange all O-rings by diametrical size. For most seals there are four

sizes total: quantity 1 of the largest size O-ring [18.1], quantity 4 of the

2nd largest size O-rings [14], [14.1], [76] and [76.1], quantity 1 of the 2nd

smallest size O-ring [19] and quantity 1 of the smallest size O-ring [71]. If

the seal has six different size O-rings, the 3rd smallest size [76] and [76.1]

has quantity 2. Prior to installing each O-ring at its respective step, lightly

lubricate with silicone grease and stretch slightly.

6.2 Place sleeve assembly [1] on a flat surface

with the drive end (set screw holes)

positioned upward.

For sizes ≤ 2.750 inch (70 mm)

install the

bellows vibration dampener [183] into the

back counterbore of the sleeve assembly

and place inboard bellows O-ring [76] in the

groove behind the drive ring in the sleeve.

See Figure 10.

For sizes > 2.750 inch (70 mm) install

the

O-ring [76] into the bellows assembly. See

Figure 11.

6.3 For sizes ≤ 2.750 inch (70 mm) align the 2

flats on the inboard bellows assembly [79]

with the 2 flats on the inside of the drive ring

in the sleeve end housing, and press the

Figure 10

Figure 11