Flowserve Mark 3 - Manual (Page 2)

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04
®
CONTENTS
Page
1 INTRODUCTION AND SAFETY ........................... 3
1.1 General ........................................................... 3
1.2 CE marking and approvals.............................. 3
1.3 Disclaimer ....................................................... 3
1.4 Copyright......................................................... 3
1.5 Duty conditions ............................................... 3
1.6 Safety .............................................................. 4
1.7 Name plate and safety labels ......................... 7
1.8 Noise level ...................................................... 8
2 TRANSPORT AND STORAGE ............................. 9
2.1 Consignment receipt and unpacking .............. 9
2.2 Handling .......................................................... 9
2.3 Lifting............................................................... 9
2.4 Storage............................................................ 9
2.5 Recycling and end of product life.................. 10
3 DESCRIPTION .................................................... 10
3.1 Configurations............................................... 10
3.2 Nomenclature................................................ 11
3.3 Design of major parts .................................... 11
3.4 Performance and operation limits ................. 11
4.1 Location ........................................................ 12
4.2 Part assemblies ............................................ 13
4.3 Foundation .................................................... 13
4.4 Grouting ........................................................ 15
4.5 Initial alignment ............................................. 16
4.6 Piping ............................................................ 16
4.7 Electrical connections ................................... 19
4.8 Final shaft alignment check .......................... 19
4.9 Protection systems........................................ 20
5 COMMISSIONING, STARTUP, OPERATION AND
SHUTDOWN ...................................................... 20
5.1 Pre-commissioning procedure ...................... 20
5.2 Pump lubricants ............................................ 20
5.3 Impeller clearance......................................... 23
5.4 Direction of rotation....................................... 23
5.5 Guarding ....................................................... 23
5.6 Priming and auxiliary supplies ...................... 24
5.7 Starting the pump.......................................... 24
5.8 Running or operation .................................... 24
5.9 Stopping and shutdown................................. 25
5.10 Hydraulic, mechanical and electrical duty... 25
6 MAINTENANCE .................................................. 26
6.1 Maintenance schedule .................................. 26
6.2 Spare parts.................................................... 27
6.3 Recommended spares and consumable items
....................................................................... 27
6.4 Tools required ............................................... 27
6.5 Fastener torques........................................... 28
6.6 Setting impeller clearance and impeller
replacement................................................... 28
6.7 Disassembly.................................................. 30
6.8 Examination of parts ..................................... 32
6.9 Assembly of pump and seal.......................... 35
7 FAULTS; CAUSES AND REMEDIES ................. 41
BLANK8 PARTS LIST AND DRAWINGS ............... 43
8 PARTS LIST AND DRAWINGS ........................... 44
8.1 Mark 3 High Silicon Iron Pump, Group 2...... 44
8.2 General arrangement drawing...................... 46
9 CERTIFICATION................................................. 46
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS.......................................................... 46
10.1 Supplementary User Instructions ............... 46
10.2 Change notes ............................................. 46
10.3 Additional sources of information ............... 46
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