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Troubleshooting .21, Problem possible cause remedy – DC Power Technologies FS3 - Owners Manual User Manual

Page 21

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Troubleshooting .21

Problem

Possible Cause

Remedy

Over Discharged

Battery.

Battery is <1.9Vpc

at connection but

recovers within 30

seconds of charge.

Typically due to the battery

being quickly unplugged from

the truck and plugged onto

the charger without allowing

the battery to recover. Regular

occurrences might need

investigation of work practices.

Deeply Discharged

Battery.

Battery is still

<1.9Vpc after 30

seconds of charge.

Check battery for faults.

Incorrect

Battery.

Battery is not the

correct voltage for

the charger.

Check the configuration

matches the battery, check

the operator is not trying

to plug an incorrect battery

type onto the charger.

Bulk Charge

Timeout.

The bulk charge

part of the cycle is

longer than expected.

Check the charger

configuration matches

the battery, check the

battery for problems.

Finishing Charge

Timeout.

The finishing charge part of the

cycle is longer than expected.

Check that the configuration

matches the battery, regular

timeouts may indicate a

problem with the battery.

Battery

Disconnected.

Battery has

been disconnected

mid charge cycle.

Remind the operator if there

is a need to disconnect the

battery mid charge cycle they

must first set the front panel

toggle switch to STOP.

Reversed

Battery.

A reverse polarity

battery has been

connected to the charger.

Correct the incorrect battery

wiring and replace the blown

charger output fuse(s).

Inability to set a 36V

configuration to greater

than 46A or a 48V config

greater than 35A.

Charger only

has a 10A AC

input lead.

Upgrade the AC input circuit

and remove the hardware AC

current limit function.