Setup cont’d – BUG-O Systems CAS-2060 User Manual

Page 8

SETUP CONT’d

Welder, Wire-feeder, Welding Gun, Weld and automatic Height Control Setup

CaS-2051-10 MdS aHC 10' (3.0 m) Remote Control

MAKE SURE THE WELDING POWER SOURCE is a Constant Voltage (CV) model and that it

is in the

CV MODE!!! If your welding power source is not or does not have a Constant Voltage

option the Automatic Height Control WILL NOT WORK!

To set your aUTOMaTIC HEIGHT CONTROL:

(Reference CAS-2051-10 MDS AHC 10' (3.0 m) Remote Control)

● Verify that the connection of the CAS-1550 Hall Effect Sensor Box is in-line within the welding

current circuit

● Set the height control

(Manual – automatic Toggle Switch) to manual mode.

● Set the torch height manually to the correct distance from the work piece using the

Up – down

JOG Toggle Switch

● Make a small weld and record the current reading from the power source.

● Now, dial the current reading into the Height Control

(amp dial).

● Turn the height control

(Manual – automatic Toggle Switch) to “Automatic”.

● The system should run at the same height and thus current.

NOTE: Some minor adjustment of the Amp Dial may be required to achieve the current output desired.

If the above does not work, it is possible that the slide on the Height Control is positioned in reverse.

If this happens;

● Physically turn the slide over, or reverse the motor leads.

● Then repeat the “running procedure” above again.

─ If it works now, check that the

Up – down JOG Toggle Switch works in the proper

direction. If not, it can be fixed by rotating the switch in the panel 180 degrees.

If this does not work consult the “Troubleshooting Page” in the back of this manual.