BUG-O Systems CAS-2060 - Manual (Page 19)

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TROUBLESHOOTING:
If the setting is lower than that of the actual welding current, the Height Control will back out of the joint.
If the setting is higher than that of the actual welding current, the Height Control will dive into the joint.
To test set 100 Amp setting (no less than 100 to avoid minimum) and a close stick-out, Height Control
should back out. Set at 500 Amp and a large stick-out and the Height Control should dive in.
If you cannot fix Automatic Height Control with the above information, please contact Bug-O and provide the
following information:
1. How old is the system?
2. Did it ever work correctly?
3. Does the height slide move up & down in the proper directions when jogged in manual mode?
4. Is the CAS-1550 Hall Effect sensor box connected in-line on negative work lead (ground cable)?
5. Is the welding power source CV (constant voltage)?
6. Give some indication on how it failed the above procedures.
NOTE: Some applications require the CAS-1500 Slide to be positioned opposite of the designed orientation.
This may cause the slide to react opposite of the intended direction. In this scenario, the motor leads
of the slide need to be reversed.