BUG-O Systems CWP-11 - Manual (Page 5)

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CWP-11 PROGRAMMABLE CIRCLE WELDER
INSTRUCTIONS AND PARTS MANUAL
Patents Pending
TABLE OF CONTENTS
INTRODUCTION
Features ...........................................................................................................................................6
Technical Data / Dimensions ............................................................................................................7
Setup and Operation ..............................................................................................................................8
Making a Weld .......................................................................................................................................9
CONTROLS
CWO-3535 LN-9 Wire Feeder Controls .........................................................................................10
CBP-1550 Rotation Control Box ....................................................................................................12
BUG-6050 Pendant Control ...........................................................................................................13
Programming .................................................................................................................................14
Example .........................................................................................................................................15
EXPLODED VIEWS & PARTS LISTS
CWP-1100 Programmable Circle Welder ......................................................................................16
CBP-1640 Motorized Racking System ...........................................................................................18
CBP-1675 Motorized Racker .........................................................................................................18
CBP-1590 Drive Box ......................................................................................................................19
CWO-1690 Horizontal Racker .......................................................................................................19
CWO-3165 Housing Assembly ......................................................................................................20
CWO-3315 Brush Holder & Support Assembly ..............................................................................21
CWO-3432 Shaft Assembly ...........................................................................................................21
CWO-3490 Flux Hopper Assembly ................................................................................................22
CWO-3498-11 Wire Reel Assembly ...............................................................................................23
CWP-3506 4066 Motor Assembly ..................................................................................................23
CWP-3506 Motor Cable / Wiring Diagram .....................................................................................24
CBP-1535-11 Encoder Assembly ...................................................................................................25
CWO-3528 2" Flange Bearing w/Fasteners ...................................................................................26
CWO-3531 Motor & Transmission Plate Assembly ........................................................................26
CWO-3534 Slide Bar Assembly .....................................................................................................27
CWO-3537 Guard Assembly ..........................................................................................................27
CBP-1550 Rotation Control ...........................................................................................................28
CWO-3931 Brush Retainer ............................................................................................................30
CWO-3947 12 Position Small Brush Assembly .............................................................................30
CWO-3969 Terminal Block Assembly ...........................................................................................30
WIRING DIAGRAMS & ELECTRICAL COMPONENT CHARTS
CWP-1100 Programmable Circle Welder ......................................................................................30
CBP-1550 Rotational Control .........................................................................................................32
CWO-3530 LN-9 Wire Feeder .......................................................................................................33
CWO-3535 LN-9 Wire Feeder .......................................................................................................34
CABLE DETAILED VIEWS & PARTS LISTS
CWO-3971 Control Cable ..............................................................................................................35
CWO-3973 LN-9 Control Cable .....................................................................................................35
CWO-3974 Control Cable ..............................................................................................................36
CWO-3975 Tach Cable 36" ............................................................................................................36
CWP-11 GUN ASSEMBLIES
MIG/Flux-Core ...............................................................................................................................37
Sub Arc ..........................................................................................................................................39
#5 Gun & Cable Assembly / Exploded View / Parts List ......................................................................40
CWP-11 Drive Roll Kits ........................................................................................................................42
Accessories ..........................................................................................................................................42
3-JAW Expandable Chucks .................................................................................................................43
Preventive Maintenance Guidelines ....................................................................................................44
Warranty ...............................................................................................................................................47