Baja Motorsports AT150SS Assembly Guide - Manual (Page 6)

6 — English © 2010 Baja, Inc. All Rights Reserved.
ASSEMBLY
INSTALLING HANDLEBAR
 Locate handlebar hardware as described in the Loose
Parts List on page 5.
 Place bottom bracket under handlebars and align bolt
holes.
 Place top brackets over handlebars and align bolt
holes.
 Install cover mounting plate over top brackets and align
bolt holes.
 Insert bracket bolts and finger tighten.
WARNING:
Strictly adhere to all torque wrench tightening specifica-
tions. Failure to do so could cause serious personal injury.
WARNING:
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
WARNING:
To prevent accidental starting that could cause serious
personal injury, always disconnect the engine spark plug
wire from the spark plug when assembling parts.
WARNING:
If any parts are damaged or missing do not assemble
this product until the parts are replaced with new original
manufacturer’s parts or their equivalent. Assembly of this
product with damaged, missing, or incorrect parts could
result in serious personal injury.
 Lift handlebars to proper operating position. Tighten bolts
securely. Torque to 20 ft.lbs. (27 Nm).
WARNING:
Strictly adhere to all torque wrench tightening specifica-
tions. Failure to do so could cause serious personal injury.
 Install handlebar cover and align screw holes.
 Insert two hex screws and tighten securely.
 Turn the handlebars fully left and right to verify proper
operation and to make sure the throttle cable, brake hoses,
and other wires are not squeezed or pulled too tightly.
WARNING:
Failure to correctly install and verify proper operation of
the handlebars could cause a loss of control when operat-
ing the ATV, which could result is serious injury or death.