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Installation – Nexen SSE-1200 822729 User Manual

Page 5

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5

FORM NO. L-21089-B-0110

INSTALLATION

1. Before mounting, ensure Rear Piston Plate (Item 3)

has adequate clearance to move freely (See Figure 1
& Table 1).

2. Remove any dirt, grease, or foreign material from the

Friction Disc Hub (Item 1) bore and the tapered surfaces
of the Q.D. Bushing.

NOTE: Do not use lubricants when installing Q.D.
Bushing.

Do not strike Q.D. Bushing to “set” it in the bore of the
Friction Disc Hub.

3. Slide Q.D. Bushing into the bore of the Friction Disc

Hub (Item 1) (See Figure 2).

4. Insert cap screws into Q.D. Bushing, aligning them with

the tapped holes in the Friction Disc Hub (Item 1) (See
Figure 2).

5. Position TSE Brake on the shaft (See Figure 2).

6. Alternately and evenly tighten Q.D. Bushing cap screws

to the recommended torque (See Table 2).

NOTE: There should be a 1/4" - 1/2" [6.4 - 12.7 mm]
gap between the Q.D. Bushing flange and the Friction
Disc Hub after the cap screws have been tightened to
the recommended torque.

Runout is minimized if a Dial Indicator is used as the
Q.D. Bushing cap screws are tightened. Place contact
tip of Dial Indicator on smooth surface of the Friction
Disc Hub (Item 1) to measure runout. Runout on this
surface must not exceed 0.005" [0.13 mm] TIR when
cap screws are tightened (See Figure 2).

7. Secure brake Air Chamber (Item 4) to prevent

rotation and take up brake torque. A torque pin slot
is provided in the Air Chamber flange (See Figure 2).

NOTE: Keep torque pin as short as possible.

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TABLE 2

TABLE 1

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FIGURE 1

Piston and Piston

Plate move axially

to engage and

disengage. See

Table 1 for

clearance

requirements.

Motor or
Machine Frame

Rear Piston Plate
(Item 3)

Air Chamber Flange
(Item 4)

FIGURE 2

Pull-Up Bolts

Q.D. Bushing

Friction Disc
Hub
(Item 1)

Check runout with

Dial Indicator on

Friction Disc Hub

(Item 1).

Spring
Housing
(Item 4)

Torque
Pin Slot

Piston
Plate
(Item 3)

Torque
Pin

CAUTION

Do not flange mount TSE Brakes.

Bearing preload will result after bushing

is installed and premature bearing

failure will ensue.

CAUTION

Do not install Cap Screws into the threaded
holes of the Q.D. Bushing. The threaded
holes in the Q.D. Bushing are only used for
removal of the Q.D. Bushing.