Volant Yukon XL 1500 - Manual (Page 3)

Closed Box Air Intake System
09-13 GM Truck/SUV 4.8/5.3L/6.0/6.2L
PN 15453/154536
7/16//2014
INS15453 Volant Performance · 140 Blaze Industrial Pkwy · Berea, OH 44017 · P: (909) 481.3888 · F: (440) 891‐1868
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E-Mail: [email protected] www.volant.com
Installation Instructions:
1. Before you begin the install you must disconnect the negative battery cable. Failure to disconnect the battery
may cause a check engine light or damage to your engine. (Fig A)
2. Lift up on the engine cover and remove it from the engine compartment. (Fig B)
3. Disconnect the MAF sensor harness form the MAF sensor. (Fig C)
4. Pull the factory breather hose line out of the factory air duct. (Fig D)
5. Using a small pry tool remove the tree rivet from the factory air duct. (Fig E)
6. Loosen the clamp holding the air duct to the air box. (Fig F)
7. Loosen the clamp holding the air duct to the throttle body. (Fig G)
8. Pull up on the factory air duct to dislodge the rubber grommet. (Fig H)
9. Remove the factory air ducting. (Fig I)
10. Lift up on the factory air box and remove it from the engine compartment. (Fig J)
11. Remove the four 10mm bolts holding the air box mounting plate. (Fig K)
12. Remove the factory air box mounting plate. (Fig L)
13. Follow the factory breather hose line to the connection to the engine than remove the breather hose by
pressing the tab inward and pushing in than pulling out. (Fig M)
14. Place the Volant air box into the factory location. (Fig N)
15. Tighten the Volant air box in place by using the supplied 6mm bolts, 1/4 lock washers and 7/8 washers. (Fig O)
16. Place the Donaldson PowerCore 61517 or Pro5 5119 filter onto the filter flange inside of the air box. (Fig P)
17. Tighten the filter into place using a 5/16 socket or nut driver only. (Fig Q)
18. Press the supplied 3/8 breather hose onto the factory breather hose port . (Fig R)
19. Tighten the hump hose onto the filter adapter and tighten the #60 clamp with a 5/16 socket or nut driver only.
(Fig S)
20. Press the supplied rubber grommet onto the Volant duct so there is rubber on each side of the tube. (Fig T)