Pulley and spacer installation, cont’d – Vortech 8-Rib Drive Upgrade for 2000-2004 Mustang GT User Manual
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P/N: 007043
© 2012 Vortech Engineering, INC
All Rights Reserved, Intl. Copr. Secured.
(007043v1.1)00-04MusGT
H.
Remove the crank pulley retaining
screw. Using the appropriate crank
pulley/puller, remove the factory
crank pulley. Locate and install the
8-rib crank pulley (4FR016-041) pro-
vided. Secure using the factory
retaining screw.
2.5" 8-RIB ALTERNATOR
PULLEY - 4FUO16-011
3" SMOOTH IDLER (ALUM.) 4FU116-031
WITH 2A017-882-01 Ø.140" THICK SPACER
BETWEEN IT AND IDLER BRACKET
3.33" 8-RIB SUPERCHARGER
PULLEY - 2A038-333
3" SMOOTH IDLER (ALUM.)
2A017-882-01 Ø.140" THICK
SPACER BETWEEN IT AND COVER
3" SMOOTH IDLER (STEEL) 4FL016-170
2A017-882-01 Ø.140" THICK SPACER
BETWEEN IT AND TENSIONER (OPEN
SIDE OF PULLEY TO GO AGAINST COVER)
2.6" RIBBED IDLER PULLEY 4FL116-160
WITH 2A017-882-01 Ø.140" THICK
SPACER BETWEEN IT AND COVER
SPRING TENSIONER SPACER .280" THICK
4FL017-011 WITH 4FL017-021 PILOT
BUSHING BETWEEN COVER AND TENSIONER
CRANK PULLEY
4FR016-041
WATER PUMP
PULLEY
4FK016-081 FOR
'00-'02 EARLY/
4FR016-051 FOR
'02 LATE-'04
POWER STEERING
PULLEY
4FR016-031
A/C PULLEY
4FR016-021
Fig. 2-d
J.
Using the appropriate power steering pul-
ley puller, remove the factory P/S pulley.
Locate the 8-rib P/S pulley (4FR016-031)
provided and install using the appropriate
pulley installer. (See Fig. 2-d.)
2. PULLEY AND SPACER INSTALLATION, cont’d
NOTE: A small amount of grease on the
sealing surface of the pulley is rec-
ommended. Also a small amount
of silicone sealant should be used
on the bore of the pulley and
threads of the retaining screw.
NOTE: Two water pump pulleys are provided in
this up-grade. 2000-2002 1/2 will use the
4FK016-081 steel pulley, while 2002 1/2
+ 2004 will use the 4FR016-051 alumi-
num pulley.
NOTE: The end of the P/S pump shaft should be
flush with the end of the pulley when
properly installed. (See Fig. 2-d.)
I.
Remove the previously loosened
water pump pulley retaining hard-
ware.
Replace the water pump pulley with the
appropriate pulley provided and secure
using the factory hardware.
Fig. 2-c