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Vortech 1997-2001 Ford/Lincoln 4.6L/5.4L Truck/SUV User Manual

Page 3

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P/N: 4FM020-010

© 2003 Vortech Engineering, LLC

All Rights Reserved. Intl. Copr. Secured

20OCT03

v3.1 4.6/5.4Exped/Nav(4FM v3.1)

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Table Of Contents

FOREWORD ..................................................................................................................................... ii

TABLE OF CONTENTS .................................................................................................................... iii

DISCLAIMER .................................................................................................................................... iv

NOTICE ............................................................................................................................................. v

TOOL & SUPPLY REQUIREMENTS ................................................................................................ vi

PARTS LIST - 1997-2001 FORD 4.6L 2V F-150/F-250 .................................................................... vii

PARTS LIST - 1997-2001 FORD 5.4L 2V F-150/F-250 .................................................................... viii

1.

COMPONENT REMOVAL AND PREPARATION ................................................................. 1

2.

OIL FEED LINE INSTALLATION .......................................................................................... 2

3.

OIL DRAIN ........................................................................................................................... 3

4.

CRANKSHAFT PULLEY/SUPERCHARGER DRIVE PULLEY ............................................ 5

5.

FUEL PUMP ......................................................................................................................... 6

6.

FUEL PUMP RELAY ............................................................................................................ 7

7.

WIRE PREPARATION (4.6 Models only) ............................................................................. 8

8A.

MAIN MOUNTING PLATE ASSEMBLY AND MOUNTING (4.6 Models only) ...................... 9

8B.

MAIN MOUNTING BRACKET ASSEMBLY AND MOUNTING (5.4 Models only) ................ 10

9.

EGR CONTROL MOUNTING AND MAIN MOUNTING PLATE SUPPORT
(4.6 Models only) .................................................................................................................. 12

10.

FUEL MANAGEMENT UNIT (FMU) ..................................................................................... 13

11.

IDLER AIR CONTROL RESONATOR AND CRANKCASE VENT HOSE
REROUTING ........................................................................................................................ 14

12.

SUPERCHARGING MOUNTING ......................................................................................... 14

13.

MASS AIR FLOW SENSOR REMOVAL, MOUNTING AND ASSEMBLY ............................ 17

14.

AIR INLET/BYPASS ASSEMBLY ......................................................................................... 17

15.

DISCHARGE ........................................................................................................................ 19

16.

FINAL CHECK ...................................................................................................................... 19