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Air inlet/bypass assembly, cont'd, 4l models only 4.6l models only, 6l model shown – Vortech 1997-2001 Ford/Lincoln 4.6L/5.4L Truck/SUV User Manual

Page 26

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P/N: 4FM020-010
© 2003 Vortech Engineering, LLC
All Rights Reserved. Intl. Copr. Secured
20OCT03

v3.1 4.6/5.4Exped/Nav(4FM v3.1)

18

14. AIR INLET/BYPASS ASSEMBLY, cont'd.

C.

Install the bypass valve and #16 hose clamp on the

end of the 1" x 5" hose - 4.6L, 1" x 9" hose - 5.4L. On
the 4.6L, bypass nipple should be pointing toward the
driver's seat. On the 5.4L, bypass nipple should be
pointing downward.

D.

Using the supplied 5/32" TEE and hose, splice the by-

pass nipple into the previously installed vacuum hose
attached to the FMU lid.

E.

Place the 1" x 7"-4.6L, 1" x 2.5" - 5.4L piece of hose

and #16 hose clamps on the bypass valve. The hose
will be connected to the discharge in the next step.

F.

Connect the two 90

°

plastic elbows with the 3-1/2"

flex hose and secure with #56 hose clamps.

G.

Install the idle air and crankcase vent hoses to the air

inlet elbow.

3/4” 90

°

BARB

TO IDLE AIR
RESONATOR

5/8” 90

°

BARB

DRIVER’S SIDE
VALVE COVER
CRANK VENT

FLEX
HOSE

1” x 5” HOSE

SUPERCHARGER

DISCHARGE
TUBE

1” x 7” HOSE

AIR INTAKE
TEMP SENSOR

VACUUM HOSE
TO FMU

TOP VIEW

3-1/2" x 90

°

ELBOW

5.4L MODELS ONLY

4.6L MODELS ONLY

3/4” 90

°

BARB

TO IDLE AIR
RESONATOR

1” x 9” HOSE

DISCHARGE
TUBE

AIR INTAKE
TEMP SENSOR

TOP VIEW

SUPERCHARGER

----- = BOTTOM VIEW

BYPASS
VALVE WITH
1” x 2.5” HOSE

5/8” 90

°

BARB

DRIVERS SIDE VALVE
COVER CRANK VENT

1” X 90

°

PLASTIC
HOSE BARB

FLEX
HOSE

4.6L model shown

(see photo above)

Fig. 14-b

Fig. 14-c

Fig. 14-d

Fig. 14-e