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Flat-ii, Assembly instructions, General repair instructions k-b-ft – Bimba Flat-I Air Cylinder User Manual

Page 2

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Assembly Instructions

Flat-II

General Repair Instructions
K-B-FT-

Bimba Manufacturing Company

Monee, IL 60449-0068

Telephone: 708.534.8544

Fax: 708.235.2014

Email: [email protected]

www.bimba.com

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product, scan this QR code

with your mobile device.

Reassembly
1) Lightly lubricate all of the new seals.
2) For cylinders with Viton option, please skip to step 4.
3) Press in the new front bushings into rod guide as shown in

Figure 3.

4) Install the new rod seals into the rod guide behind the front bushings. (For Viton option
cylinders, the seals will be installed between the front and rear bushings.)
5) For cylinders with Viton options, please skip to step 7.
6) Press in the new rear bushings into the rod guide as shown in

Figure 4.

7) Install new piston seal(s) onto piston/rod assembly.
8) Install the new body seals into the rod guide and rear head.
9) Carefully install the rod guide assembly into the piston/rod assembly.
10) Install the body into the rod guide. (Be careful not to damage the body seal.)
11) Install the rear head onto the body. (Be careful not to damage the body seal.)

12)

Install the 4 posts back in between the rod guide and rear head.

13) Install the 4 (8 for long stroke versions) body bolts back into rod guide and rear head.
14) Torque the bolts to the applicable values in

Table 1.

15) Retract the rods, then attach the end block using the two bolts that had been removed earlier
(torque bolts to the applicable values in

Table 2).

(see reverse side for disassembly instructions)

Form: BMS-1023

rev. 1: EC-37763

Bore

Size

Screw

Size

Torque: in-lb (ft-lb)

Standard “S” Option

3/4", 1-1/16"

#4-40

7 (.58)

3.5 (.29)

1-1/2", 2"

#10-24

35 (2.9)

19 (1.6)

Table 1: FT Body Bolts

Torque Specification

Bore

Size

Screw

Size

Torque: in-lb (ft-lb)

Standard “S” Option

3/4"

#4-40

7 (.58)

3.5 (.29)

1-1/16"

#8-32

25 (2.1)

12 (1.0)

1-1/2”

1/4-20

90 (7.5)

41 (3.4)

2”

5/16-18

150 (12.5)

87 (7.3)

A

A

PIN (NOT SUPPLIED)

ROD GUIDE

FRONT ROD BUSHING

FLUSH

FIGURE 3

A

A

PIN (NOT SUPPLIED)

ROD GUIDE

FRONT ROD BUSHING

ROD SEAL

REAR ROD BUSHING

FLUSH

FIGURE 4

Table 2: FT End Block Bolts

Torque Specification