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Step 2 fasten the rail to the motor unit, Step 3 install the idler pulley, Assembly step 2 – Chamberlain 248735 3/4 HP User Manual

Page 9: Assembly step 3, Fasten the rail to the motor unit, Install the idler pulley

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9

To avoid SERIOUS damage to garage door opener, use ONLY
those bolts/fasteners mounted in the top of the opener.

ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20x2-1/2 bolt, washer and spacer into the

cover protection bolt hole on the back end of the rail as
shown. Install lower spacer and washer then tighten
securely with a 1/4"-20 lock nut. Do NOT overtighten.

• Remove the bolt and lock nut from the top of the motor

unit.

• Attach spreader to the motor unit with two screws.

• Place the “U” bracket, flat side down onto the bolt

mounted on the motor unit and align the bracket hole
with the bolt holes. Fasten with the previously removed
bolt and lock nut.

• Align the rail assembly with the top of the motor unit.

Slide the rail end onto the “U” bracket, all the way to the
stops that protrude on the top and sides of the bracket.

ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the chain/cable beside the rail, as shown. Grasp the

end with the cable loop and pass approximately 12"
(30 cm) of cable through the window. Allow it to hang
until Assembly Step 5.

• Remove the tape from the idler pulley. The inside center

should be pre-greased. If dry, regrease to ensure proper
operation.

• Place the idler pulley into the window as shown.

• Insert the idler bolt from the top through the rail and

pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is compressed.

• Rotate the pulley to be sure it spins freely.

• Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole in

the front of the rail as shown. Tighten securely with a
1/4"-20 lock nut.

Bolt

Hex Screws
8-32x7/16

Chain
Spreader

Motor Unit
Sprocket

"U" Bracket

Lock Nut

Lock Nut

SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET

Cover
Protection
Bolt Hole

Bolt

Spacer

Spacer

Washer

Washer

Lock
Washer
3/8"

Nut 3/8"

Cable Link

Idler
Bolt

Chain and
Cable

Pulley

Rail

Bolt

Nut

Washer

Trolley

Idler
Pulley

Idler
Pulley

Grease
Inside Pulley

Screwdriver

Trolley
Stop Hole

Bolt

Lock
Nut

Bolt 1/4"-20x2-1/2

Spacer

Washer 5/8"

Lock Nut 1/4"-20

HARDWARE SHOWN ACTUAL SIZE

Nut 3/8"

Lock Washer 3/8"

Idler Bolt

Lock Nut 1/4"-20

Bolt 1/4"-20x1-3/4"

HARDWARE SHOWN ACTUAL SIZE