Milwaukee Tool 1001-1 V.2 - Manual (Page 3)

4 5
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two
or three wire extension cord. As the distance from
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the
required minimum wire size.
The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, a 14
gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension
cord to make up the total length, be sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than
one tool, add the nameplate amperes and use the
sum to determine the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be
sure it is marked with the suffi x “W-A” (“W” in
Canada) to indicate that it is acceptable for outdoor
use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a
qualifi ed person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
READ AND SAVE ALL
INSTRUCTIONS FOR FUTURE USE.
* Based on limiting the line voltage drop to fi ve volts at
150% of the rated amperes.
EXTENSION CORDS
Recommended Minimum Wire Gauge
For Extension Cords*
Extension Cord Length
Nameplate
Amperes
25' 50' 75' 100' 150'
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
18
18
18
18
16
14
12 18
18
18
16
14
12
10 18
18
16
14
12
10 18
16
14
12
10 16
14
12
12
Amps
Volts
Alternating Current Only
No Load Revolutions
per Minute (RPM)
C US
Underwriters Laboratories, Inc.
United States and Canada
Mexican Approvals Marking
SYMBOLOGY
Chuck jaws
Chuck key hole
1. To remove the Quik-Lok ® Cord, turn the cord nut
1/4 turn to the left and pull it out.
2. To replace the Quik-Lok ® Cord, align the connec-
tor keyways and push the connector in as far as
it will go. Turn the cord nut 1/4 turn to the right
to lock.
Installing Side Handle
MILWAUKEE D-Handle Drills are supplied with a
side handle that can be installed on either side of
the tool for right or left handed use. To install the
side handle, attach the side handle to the extension.
Thread it into the socket on the desired side of the
tool and tighten it securely. Because of the high
torque of this drill, the side handle must always be
used when operating the drill.
WARNING To reduce the risk of
injury, always use a side handle when us-
ing this tool. This tool operates with high
torque. Always brace or hold the tool securely.
WARNING When using the D-handle
drill without the right angle drive unit, do not
clamp the ring clamp with attached side han-
dle to the front of the gear case; thread the
side handle onto the tool instead.
Do not use the extension when using the
ring clamp.
For D-handle drill without Right Angle Drive Unit:
When using the D-handle drill without the right an-
gle drive unit, remove the ring clamp with attached
side handle, then remove the side handle from the
ring clamp. Attach the side handle to the extension.
The side handle can be installed on either side of
the tool for right or left handed use. To install the
extension with attached side handle, thread it into
the socket on the desired side of the tool (for right
or left-handed use) and tighten securely.
NOTE: If you have an extra ring clamp with at-
tached side handle and extension with attached
side handle, do not use the extension with attached
side handle when using the right angle drive unit.
Remove it from the tool.
Ring Clamp, Extension, and Side Handle for
Right Angle Drive Unit
For D-handle drill with Right Angle Drive Unit:
A ring clamp, extension, and side handle are sup-
plied with the Right Angle Drive Unit. When using a
right angle drive unit, attach the side handle to the
ring clamp. Do not use the extension when using
the ring clamp. The ring clamp with attached side
handle clamps onto the right angle drive unit and
can swivel 360° and locked tight in any position.
WARNING To prevent personal injury,
always remove the chuck key from the chuck
after each use.
ASSEMBLY
WARNING To reduce the risk of injury,
always unplug tool before changing or re-
moving accessories. Only use accessories
specifi cally recommended for this tool. Others
may be hazardous.
Removing and Replacing Quik-Lok ® Cords
MILWAUKEE's exclusive Quik-Lok ® Cords provide
instant fi eld replacement or substitution.
Installing Bits into Keyed Chucks
Be sure that the shank of the bit and the chuck
jaws are clean. Dirt particles may cause the bit
to line up improperly. Do not use bits larger than
the maximum recommended capacity of the drill
because gear damage or motor overloading may
result. For best performance, be sure that the bits
are properly sharpened before use.
1. Unplug the tool.
2. Open the chuck jaws wide
enough to insert a bit. Allow
the bit to strike the bottom of
the chuck. Center the bit in
the chuck jaws and tighten
the jaws by hand to align the
bit.
3. Place the chuck key into each of the three holes
in the chuck, turning it clockwise to tighten the
chuck securely.
NOTE: Never use a wrench or means other than
a chuck key to tighten or loosen the chuck.
4. To remove the bit, insert the chuck key into one
of the holes in the chuck and turn it counterclock-
wise.
Removing the Chuck
from the Drill
1. To remove the left-hand
screw inside the chuck,
unplug the tool and open
the chuck jaws. Insert a
T-handle hex key into the
screw inside the chuck.
Turn the T-handle hex key and remove the screw.
Save the screw for installing your new chuck.
2. To remove chuck; tighten a large hex key into
the chuck. Place the chuck on a workbench as
shown. Strike the hex key with a soft-headed
mallet to loosen the chuck. Remove the chuck
by hand.
1. Handle
2. Trigger
3. Nameplate
4. Extension (not shown)
5. Side handle
6. Keyed chuck
7. Side handle socket
8. Forward/Reverse switch
9. Quik-Lok
® cord
(Cat. No. 1007-1 and 1107-1)
10.Ring clamp
11.Right angle drive unit
12.Clamp
13.Auxiliary side handle
14.30" extension tube
15.33° angle drive unit
Cat. No. 1107-1 2
3
4
1
6
7
8 5
10 11
9
12 14
13
15
FUNCTIONAL DESCRIPTION