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Kenmore 153 User Manual

Page 4

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SAFE ÌNSTALLATÌON, USE AND SERVICE.................................................................................................................................................................................. 2

GENERAL SAFETY......................................................................................................................................................................................................................3

TABLE OF CONTENTS................................................................................................................................................................................................................4

INTRODUCTION ....................................................................................................................................................................................................................... 5

PRODUCT SPECIFICATIONS...................................................................................................................................................................................................... 5

MATERIALS AND BASIC TOOLS NEEDED.................................................................................................................................................................................. 6

Materials Needed.............................................................................................................................................................................................................6

Basic Tools........................................................................................................................................................................................................................ 6

Additional Tools Needed When Sweat Soldering............................................................................................................................................................6

INSTALLATION INSTRUCTIONS........................................................................................................................................................................................... 7-16

Removing the Old Water Heater .................................................................................................................................. ...........................................7,8

Facts to Consider About the Location............................................................................................................................................................................. 8

Insulation Blankets...........................................................................................................................................................................................................8

Facts to Consider About the Convertible Lower Element................. ................................................................................................................. 8,9

Water Piping................................................................................................................................................................................................................9,10

T & P Valve and Pipe Insulation..................................................................................................................................................................................... 10

Temperature-Pressure Relief Valve.............................................................................................................................................................. 10,11

Filling the Water Heater............................................................................................................................................................................................... 11

Converting the Lower Element.................................................................................................................................................................................11-14

Wiring....................................................................................................................................................................................................... 14,15

Wiring Diagrams .............................................................................................................................................................................................................16

SERVICE AND ADJUSTMENT............................................................................................................................................................................................. 17-22

Temperature Regulation................................................................................................................................................................................................ 17

Thermostats....................................................................................................................................................................................................................1 7

Temperature Settings..................................................................................................................................................................................................... 1 7

Upper and Lower Thermostat Adjustments.............................................................................................................................................................17,18

Anode Rod Inspection.................................................................................................................................................................................................... 18

Temperature-Pressure Relief Valve Operation............................................................................................................................................................. 18

Draining..................................................................................................................................................................................................................... 18,19

Thermostat Removal/Replacement...............................................................................................................................................................................19

Element Cleaning/Replacement.............................................................................................................................................................................. 19-22

Drain Valve Washer Replacement................................................................................................................................................................................. 22

Service............................................................................................................................................................................................................................ 22

TROUBLESHOOTING GUIDE................................................................................................................................................................................. 23-25

Start Up Conditions.......................................................................................................................................................................................................23

Thermal Expansion...............................................................................................................................................................................................23

Strange Sounds...................................................................................................................................................................................... 23

Operational Conditions............................................................................................................................................................................................ 23-25

Smelly Water.....................................................................................................................................................................................................23,24

“Air” in Hot Water Faucets...................................................................................................................................................................... 24

Rumbling Noise.....................................................................................................................................................................................................24

High Temperature Shut Off System...................................................................................................................................................................... 24

Not Enough or No Hot Water.............................................................................................................................................................. 24,25

Water Is Too Hot.................................................................................................................................................................................................... 25

Leakage Checkpoints.................................................................................................................................................................................................25,26

REPAIR PARTS LIST .......................................................................................................................................................................................................... 27-29

NOTES............................................................................................................................................................................................................................... 30,31

WARRANTY............................................................................................................................................................................................................................. 32