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Caution, Assembling the grill cart, Assembly instructions – Kenmore 141.178600 User Manual

Page 9

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Assembly Instructions

Before assembling your gas grill, use the parts
list to check that all necessary parts are included.
Inspect all parts for damage as you proceed. Do not

assemble or operate your grill if it appears damaged.

If you have questions during the assembly process, call
Sam - 8pm CST, Monday through Friday,

1-888-317-7642

Remove the white PVC protective film from

stainless steel surfaces before assembly.

CAUTION:

While it is possible for one person to assemble
this gas grill, obtain assistance from another

person when handling some of the larger, heavier
pieces, especially the grill head.

Remove all cart parts, hardware, and grill head

from carton. Assemble the gas grill on a protective
work surface, such as the shipping box, to avoid
scratching surfaces. Refer to parts list and hard­
ware pack illustrations to help assemble your grill.

Assembling The Grill Cart

1. Position Bottom Shelf (Parts List Item #31) with

its front vertical ledge facing down. Before

attaching Cart Legs to the Bottom Shelf, make
sure Its 2 holes for Door Stop are located in
the front. See

Fig. 1

Install the Cart Legs-

Castor Side on the left side of the Bottom
Shelf, with the Drawer Channel facing in.

The

90 degree lip on sides and back of Bottom
Shelf must be on the outside of the Side

Panels for proper fit.

Secure using 2 of the

1/4"x1/2" Phillips head screws and nuts
provided. Install the Cart Legs-Wheel Side to

the other side of Bottom Shelf by using the
same-sized screws and nuts.

2.

Install Rear Panel to inside of Side Panels using

3 of the 1/4"x1/2" Phillips head screws and nuts.
See

Fig. 2.

3. Screw the 2 Castors into Castor Seats (see

bottom of Cart Legs-Castor Side). Turn threaded

castor stem by hand, clockwise until it stops.
Tighten with an Open-end 11/16" wrench. See

Fig. 2.

4. Install the 2 Wheels to the Cart Legs-Wheel

Side, by inserting the wheel bolt through the

wheel and axle hole on the cart leg as shown

in

Fig. 2.

Put spring washer and 3/8" nut onto

bolt and tighten securely using a size 4 phillips
screwdriver. Do not overtighten or wheel will not

turn freely. Snap Wheel Hub Caps onto wheels.

5. Position Top Panel (Parts List Item #53) with its

front vertical ledge facing up. Before installing the
Top Panel, make sure its 2 holes for Door Stop
are located in the front. Place Top Panel into

position with 90 degree lip on outside of Rear
Panel. See

Fig. 3.'

Secure firmly using 7 of the

1/4"x1/2" Phillips head screws and nuts provided.

Figure 1

DRAWER CHANNEL

Shelf should be
on outside of
Side Panel.

Figure 2