Kenmore 153.32116 - Manual (Page 5)

TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE................................................................................................................................................. 2
GENERAL SAFETY........................................................................................................................................................................................ 3
PRODUCT WARRANTY.................................................................................................................................................................................4
TABLE OF CONTENTS.................................................................................................................................................................................. 5
INTRODUCTION............................................................................................................................................................................................ 6
PRODUCT SPECIFICATIONS....................................................................................................................................................................... 6
MATERIALS AND BASIC TOOLS NEEDED.................................................................................................................................................. 7
Materials Needed.....................................................................................................................................................................................7
Basic Tools.............................................................................................................................................................................................. 7
Additional Tools Needed When Sweat Soldering.................................................................................................................................... 7
INSTALLATION INSTRUCTIONS............................................................................................................................................................. 8-14
Removing the Old Water Heater..............................................................................................................................................................8
Facts to Consider About the Location......................................................................................................................................................9
Insulation Blankets...................................................................................................................................................................................9
Water Piping System............................................................................................................................................................................. 10
Piping Installation...................................................................................................................................................................................10
Condensate Drain Line Installation........................................................................................................................................................ 10
T & P Valve and Pipe Insulation............................................................................................................................................................ 11
Temperature-Pressure Relief Valve.......................................................................................................................................................12
Filling the Water Heater......................................................................................................................................................................... 13
Wiring................................................................................................................................................................................................13-14
Wiring Diagrams.....................................................................................................................................................................................14
INSTALLATION CHECKLIST..................................................................................................................................................................17-22
SERVICE AND ADJUSTMENT............................................................................................................................................................... 17-22
Before Use............................................................................................................................................................................................. 16
Temperature Regulation........................................................................................................................................................................ 16
Adjusting the User Interface Module/Operational Modes...................................................................................................................... 16
Operating Mode Descriptions................................................................................................................................................................ 17
Temperature-Pressure Relief Valve Operation................................................................................................................................ 17-18
Draining and Flushing............................................................................................................................................................................ 18
Element Removal/Replacement....................................................................................................................................................... 18-19
Routine Preventive Maintenance...........................................................................................................................................................19
Air Filter Cleaning/Maintenance.............................................................................................................................................................19
Inspection/Cleaning of the Condensate Drain Pan & Condensate Drain Lines.................................................................................... 20
Drain Valve Washer Replacement.........................................................................................................................................................20
Service................................................................................................................................................................................................... 20
TROUBLESHOOTING GUIDE................................................................................................................................................................ 21-22
Start Up Conditions.............................................................................................................................................................................. 21
Thermal Expansion....................................................................................................................................................................... 21
Strange Sounds............................................................................................................................................................................ 21
Operational Conditions..................................................................................................................................................................... 21-22
Powered Anode Rod Operation.....................................................................................................................................................21
Air" in Hot Water Faucets.............................................................................................................................................................22
Rumbling Noise.............................................................................................................................................................................. 22
High Temperature Shut Off System............................................................................................................................................... 22
DIAGNOSTIC CODES.................................................................................................................................................................................. 23
TROUBLESHOOTING CHART.....................................................................................................................................................................24
LEAKAGE CHECKPOINTS.......................................................................................................................................................................... 25
REPAIR PARTS LIST................................................................................................................................................................................... 26
NOTES..........................................................................................................................................................................................................27