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Kenmore THE ECONOMIZER 153.333545 User Manual

Page 4

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SAFE INSTALLATION, USE AND SERVICE.......................................................................................................................................................... 2

SAFETY PRECAUTIONS.......................................................................................................................................................................................... 3

TABLE OF CONTENTS............................................................................................................................................................................................. 4

CUSTOMER RESPONSIBILITIES............................................................................................................................................................................5

PRODUCT SPECIFICATIONS................................................................................................................................................................................. 5

MATERIALS AND BASIC TOOLS NEEDED...........................................................................................................................................................6

Material Needed.................................................................................................................................................................................................. 6

Basic Tools...........................................................................................................................................................................................................6

TYPICAL INSTALLATION......................................................................................................................................................................................... 7

INSTALLATION INSTRUCTIONS...................................................................................................................................................................... 8^16

Removing the Oid Water Heater........................................................................................................................................................................8

Facts to Consider About the Location......................................................................................................................................................... &-10

Insulation Jackets..............................................................................................................................................................................................10

Combustion Air and Ventilation Appliances

in Unconfined Spaces....................................................................................................................................................................................... 10

Combustion Air and Ventilation Appliances

in Confined Spaces......................................................................................................................................................................................11-12

Water Piping .... ............................................................ ....................................................................................................................... 12-13

Temperature Pressure Relief Valve............... ............................... .................................................................................................... 13-14

Filling the Water Heater.................................................................................................................................................................................... 14

Venting.......................................................................................................................................................................................................... 14-15

Gas Piping.................................................................................................................................................................................................... 15-16

Sediment Trap ... ........... ........................................................................................................................................................ ............ 16-17

OPERATING INSTRUCTIONS..........................................................................................................................................................................18-19

Lighting & Operating Label...............................................................................................................................................................................18

Temperature Regulation................................................................................................................................................................................... 19

SERVICE AND ADJUSTMENT......................................................................................................................................................................... 20-22

Tank {Sediment) Cleaning................................................................................................................................................................... . 20

Venting System Inspection............................................................................................................................................................................... 20

Burner Inspection.............................................................................................................................................................................................. 20

Burner Cleaning.................................................................................................................................................................................................20

Housekeeping .......................................................................................................................................................... 20-21

Anode Rod Inspection...................................................................................................................................................................................... 21

Temperature-Pressure Relief Valve Operation ............................................................................................................................................ 21

Draining........................................................................................................................................................................................................ 21-22

Drain Valve Washer Replacement........ .............................................................................................................................. 22

Service .................................................................................................................................................................................................. 22

TROUBLESHOOTING GUIDE.......................................................................................................................................................................... 23-26

Start Up Conditions .....................................................................................................................................................................................23-25

Thermal Expansion..................................................................................................................................................................................... 23

Strange Sounds ......................................................................................................................................................... 23

Draft Hood Operation............................................................................................................................................................................23-24

Condensation.............................................................................................................................................................................................. 24

Smoke/Odor................................................................................................................................................................................................ 24

Operational Conditions................................................................................................................................................... 24-25

Smelly Odor........... ......... ............................... .................... .................... ............................... .................... .................................. 24

Air in Hot Water Faucets............................................................................................................................................................................ 25

High Temperature Shut-Off System..........................................................................................................................................................24

Leakage Checkpoints................................................................................................................................................................................. 25

Troubleshooting Items.............. ......................................................................................................................................... 26

PARTS ORDER LIST ..............................................................................................................................................................................................27

WARRANTY.............................................................................................................................................................................................................. 28