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C&D Technologies RS-2044 msEndurII Series User Manual

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RS02044/1114/CD

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www.cdtechno.com

Table of Contents

Part 1: Introduction ............................................................................................................................... 5

1.1 Cell Characteristics ..................................................................................................................... 5

Part 2 – Recommended Technical References ...................................................................................... 6

Part 3 – Safety Precautions .................................................................................................................. 7

3.1 Recommended Tools .................................................................................................................. 7

3.2 Personnel Protection Equipment (Safety) ..................................................................................... 7

3.3 Installation Tools and Supplies .................................................................................................... 8

Part 4 - Receiving ................................................................................................................................ 8

4.1 Inspection at Time of Delivery ...................................................................................................... 8

4.2 Damage and Shortage Situations ................................................................................................ 8

Part 5 – Storage Prior to Installation ..................................................................................................... 9

5.1 Storage Conditions ...................................................................................................................... 9

5.2 Storage Temperature and Duration .............................................................................................. 9

Part 6 - Installation ............................................................................................................................... 9

6.1 Locating Battery System .............................................................................................................. 9

6.2 Ventilation................................................................................................................................. 10

6.3 Floor Loading and Anchoring ..................................................................................................... 10

6.4 Spill Containment ...................................................................................................................... 10

6.5 Module Installation .................................................................................................................... 11

6.5.1 Installation of Modules and Cells Together ........................................................................... 11

6.5.2 Installation of Modules and Cells Separately ........................................................................ 11

6.5.3 Cell Removal and Stack Disassembly .................................................................................. 16

6.7 Terminal Plates ......................................................................................................................... 18

6.8 Numbering Cells ....................................................................................................................... 18

6.9 Interconnection ......................................................................................................................... 18

6.10 Tap Connections ..................................................................................................................... 19

Part 7 – Initial Charging ...................................................................................................................... 20

7.1 Initial Charge ............................................................................................................................ 21

7.1.1 Initial Charge – UPS Applications ........................................................................................ 21

7.2 Initial Charge Records ............................................................................................................... 21

Part 8 – Battery Operation .................................................................................................................. 22

8.1 Float Charging .......................................................................................................................... 22

8.2 Equalize or Freshening Charge ................................................................................................. 22

8.3 Temperature Effects on Batteries .............................................................................................. 23

Part 9 – Maintenance ......................................................................................................................... 24

9.1 Monthly Inspection .................................................................................................................... 24

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