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Iv. adjustment instructions – Beckett SQM40 User Manual

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CG15 / CG25 / CG50 Optional Modulation Control Systems

Figure 5

Maximum position

potentiometer

Cam disengaging pin

Minimum position

potentiometer

IV. Adjustment Instructions

Modulating burners are provided with manual controls that

allow set-up adjustment of the burner (

Figures 6 and 7

).

When the Manual / Auto switch is in the Manual position,

control of the damper position is set by the fi ring rate

potentiometer. When the Manual / Auto switch is in the

Auto position the fi ring rate potentiometer has no effect

on damper position, and the damper is controlled by the

fl ame safeguard during start-up and shut-down and by

the boiler’s modulating control during the run interval.

For 135 OHM controls only, If the Manual/Auto switch

is in the Manual position and the boiler pressure (or

temperature) approaches the control limit set on the

boiler’s modulation control (or lead / lag or building

automation system), that control will over-ride the

manual control and drive damper position back to low.

This feature can be used to limit the fi ring rate when

warming up a cold boiler.

Firing Rate

Potentiometer

Manual/Auto

Switch

Figure 6

Burners with a panel will have their manual

controls located on the top of the panel.

Figure 7

A notch in the white spacer at the base of the cam stack

indicates the position of the damper by its alignment with

the degree marker on the damper position label (Shown

in

Figure 4

). To set a cam, turn that cam’s adjustment

screw until the pointer on the cam aligns with the desired

setting on the white spacer between cams.

The burner’s damper can be manually rotated by

disengaging the motor’s gear train from the cam stack

(Shown in

Figure 5

).

1. Press in and towards the center of the motor on the

cam disengaging pin. It will allow the damper to

move while the cam remains stationary.

2. After adjusting the cams for high and low fi re

settings it is important to set the damper position

between the adjusted limits. If the damper position

is left outside the adjusted limits the actuator may

not be engaged until the end of the fi rst operating

cycle.

3. WARNING! Re-engage the pin by pushing it

toward the side of the motor and allowing it to

pop out to its original position, otherwise the

motor will rotate without moving the damper.

If the proportional controller signal does not fully

open or close the damper to its high or low fi re setting

during modulation, or if modulation is not linear across

the control range, it may be necessary to adjust the

maximum or minimum position potentiometer in the

damper motor (Shown in

Figure 5

). See the SQM40

manual in the burner’s literature package for detailed

instructions. Note: Both potentiometers require 30

turns to span their range. Don’t give up too soon.