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Nozzle assembly maintenance, E. low firing rate baffl e, A. replace the burner nozzle – Beckett ADC 12Vdc User Manual

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12 Vdc ADC Burner Manual

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90°

Contacts to be parallel with
horizontal center line within 2°.

Electrode gap to be centered
with nozzle center.

Section: Nozzle Assembly Maintenance

Correct Nozzle and Flow
Rate Required

Incorrect nozzles and fl ow rates could

result in impaired combustion, under-

fi ring, over-fi ring, sooting, puff-back of

hot gases, smoke and potential fi re or

asphyxiation hazards.

Use only nozzles having the brand, fl ow rate (gph), spray

angle and pattern specifi ed by the appliance manufacturer.
Follow the appliance manufacturer’s specifi cations for the

required pump outlet pressure for the nozzle, since this

affects the fl ow rate.

y

Nozzle manufacturers calibrate nozzle fl ow rates at

100 psig.

y

When pump pressures are higher than 100 psig, the

actual nozzle fl ow rate will be greater than the gph

stamped on the nozzle body. (Example: A 1.00 gph

nozzle at 140 psig = 1.18 gph)

Securely tighten the nozzle (90 torque inch pounds). For typical

nozzle fl ow rates at various pressures refer to Table 3.

Use care when removing or
installing an oil nozzle

A damaged nozzle could cause impaired

combustion, sooting, puffback of hot gases, oil

leakage and potential fi re or asphyxiation hazards.

y

Inspect the nozzle adapter to insure that the sealing

surface is not grooved or scratched.

y

To insure that the nozzle functions properly, check the

orifi ce and strainer for dirt, scratches or other damage

before installation.

y

Do NOT attempt to install or remove a nozzle without

securing the adapter to prevent seriously damaging

the alignment.

y

Use care when handling the nozzle line assembly

to prevent changing the electrode tip settings or

damaging the ceramic electrode insulators.

y

Ensure that the electrode settings match the values

shown in Figure 2.

E. Low Firing Rate Baffl e.

The low fi ring rate baffl e (See LFRB in Replacement Parts)

reduces the air fl ow and pressure. The LFRB is sometimes

used for fi ring rates under 1.00 gph as listed in Table 1.

Refer to the equipment manufacturer’s instructions. Do

not omit the LFRB when specifi ed. Omitting the baffl e

when specifi ed or installing the baffl e when not specifi ed

could result in poor burner performance.

Nozzle Assembly

Maintenance

A. Replace the Burner Nozzle.

1. If applicable, remove the plastic plug protecting the

nozzle adapter threads.

2. Place a 3/4” open-end wrench on the nozzle adapter.

Insert the nozzle into the adapter and fi nger tighten.
Finish tightening with a 5/8” open-end wrench.

3. If the nozzle is already installed, remove the nozzle

line assembly to verify that the nozzle size and spray
pattern are correct for the application (per equipment
manufacturer’s information). Verify that the electrode
tip settings comply with Figure 2.

Figure 2. Electrode Tip Setting

1/4” ABOVE

CENTER

5/32” GAP

1/8” NOZZLE-TO-TIP

SPACING

Figure 5. Nozzle, Line & Electrode Assembly

Item #

Description

1

Electrode Contact (3” ATC or extension over 3”)

2

Nozzle Line

3

Spider spacer assembly

4

Static Plate

5

Electrode clamp

6

Electrode clamp retaining screws

Item #

Description

7

Nozzle line setscrew

8

Electrode Insulator

9

Nozzle adapter

10

Nozzle tip

11

Electrode tip