Code 3 OsciLaser Headlamp - Manual (Page 4)

4
Trouble-shooting guide
1) OPEN CIRCUIT IN WIRING
2) LAMP AND MOTOR ARE
DEFECTIVE
3) SHORT CIRCUIT
NO LIGHT AND NO OSCILLATION
1) LAMP IS DEFECTIVE OSCILLATES WITH NO LIGHT
2) WIRING TO LIGHT, IS LOOSE OR
DISCONNECTED.
1) MOTOR IS DEFECTIVE
2) WIRING TO MOTOR IS LOOSE
OR DISCONNECTED
LIGHT IS ON WITH NO OSCILLATION
2) LOW VEHICLE VOLTAGE
1) OSCILASER ASSEMBLY IS
DEFECTIVE
LIGHT IS ON WITH SLOW OR
ERRATIC MOVEMENT OF OSCILA-
SER
1) WIRING HOLES ARE NOT
SEALED PROPERLY
2) HOUSING GASKET IS DEFECTIVE
1) SHORT CIRCUIT
WATER IS COLLECTING IN HOUSING
UNIT BURNS FUSES/TRIPS CIRCUIT
BREAKERS
PROBLEM (OSCILASER TM
LIGHT)
PROBABLE CAUSE REMEDY
2) RETURN OSCILASER ASSEMBLY FOR
REPAIR
3) CHECK FOR SHORTS IN LAMP
ASSEMBLY OR WIRING
1) CLOSE CIRCUIT BY CHECK-
ING CONNECTIONS
2) RECONNECT WIRE TO
OSCILASER LIGHT
1) REPLACE LAMP
1) RETURN ASSEMBLY FOR
REPAIR
2) RESOLDER WIRE TO MOTOR
1) RETURN ASSEMBLY FOR REPAIR
OR REPLACEMENT
2) CHECK VEHICLE VOLTAGE
1) RESEAL HOLES WITH CAULK
1) CHECK ASSEMBLY AND WIRING
FOR SHORT CIRCUIT
2) REPLACE HOUSING GASKET
ASSEMBLY
WARNING!
Lamps are extremely hot! Allow to cool completely before attempting to remove. Gloves
and eye protection should be worn when handling halogen lamps as they are pressurized
and accidental breakage can result in flying glass. !
the center of the opening in the bezel. Move the Oscilaser by hand until the bezel can be slipped down
over it and seats against the housing bosses. Then carefully lift and remove the bezel so the Oscilaser
lower mounting bracket can be securely fastened down to the housing flanges. Then the bezel can be
reinstalled and fastened down.
Maintenance
If necessary, maintenance of your OsciLaser involves the cleaning of the lens and the replace-
ment of the lamp on the OsciLaser assembly.
Cleaning
Clean with soap and water to remove all salt, dirt or mud. Do not use any abrasive cleaners or harsh
chemicals, because the polycarbonate lens will scratch very easily. Polish the lens with PSE lens polish and a
soft paper cloth or towel.
Changing Lamps
To remove the lens, remove the 4 corner #8 X 7/8" stainless steel screws. Using a glove or cloth for hand
protection, push in the defective lamp and turn counter clockwise until the lamp can be removed. Install a new
Osram 64170 AX or equal bayonet-base lamp (non ceramic base lamps are recommended) and replace
lens.