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Fasten the rail to the motor unit, Install the idler pulley, Assembly step 2 – Craftsman 315 SERIES 139.53939D User Manual

Page 9: Assembly step 3

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9

To avoid SERIOUS damage to garage door opener, use ONLY
those bolts/fasteners mounted in the top of the opener.

ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20x1-3/4 bolt into the cover protection bolt

hole on the back end of the rail as shown. Tighten
securely with a 1/4"-20 lock nut. Do NOT overtighten.

• Remove the two bolts from the top of the motor unit.

• Place the “U” bracket, flat side down, on the motor unit

and align the bracket holes with the bolt holes. Fasten
with the previously removed bolts.

• Align the rail assembly with the top of the motor unit.

Slide the rail end onto the “U” bracket, all the way to
the stops that protrude on the top and sides of the
bracket.

ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the belt beside the rail, as shown. Grasp the end

with the hooked trolley connector and pass
approximately 12" (30 cm) of belt through the window.
Keep the ribbed side toward the rail, and allow it to
hang until Assembly Step 5.

• Remove the tape from the idler pulley. The inside

center should be pre-greased. If dry, regrease to
ensure proper operation.

• Place the idler pulley into the window as shown.

• Insert the idler bolt from the top through the rail and

pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is
compressed.

• Rotate the pulley to be sure it spins freely.

• Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole in

the front of the rail as shown. Tighten securely with a
1/4"-20 lock nut.

Motor Unit
Belt Pulley

“U” Bracket

Lock Nut

Bolts

SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET

Cover
Protection
Bolt Hole

Bolt

Idler
Pulley

Trolley
Stop Hole

Bolt

Trolley
Connector

Pulley

Rail

Bolt

Nut Washer

Lock Washer
3/8"

Nut 3/8"

Idler
Bolt

Screwdriver

Idler Pulley

Grease
Inside Pulley

Lock
Nut

Lock Nut

1/4"-20

Bolt 1/4"-20x1-3/4"

HARDWARE SHOWN ACTUAL SIZE

Nut 3/8"

Lock Washer 3/8"

Idler Bolt

Lock Nut 1/4"-20

Bolt 1/4"-20x1-3/4"

HARDWARE SHOWN ACTUAL SIZE