Wheatheart S2000 Post Pounder - Manual (Page 3)

TABLE OF CONTENTS
W HEATHEART - P OST P OUNDER
S2000 M ODEL
IM15 R1 3
1. Introduction .......................................................................................................................... 5
1.1. Feature Overview and Options................................................................................. 6
1.2. Frame Assembly ...................................................................................................... 7
1.3. Mast Assembly ......................................................................................................... 8
1.4. Hugger Arm Assembly ............................................................................................. 9
1.5. PTO Kit................................................................................................................... 10
1.6. Hammer Ballast Kit................................................................................................. 11
2. Safety First.......................................................................................................................... 13
2.1. General Safety ....................................................................................................... 14
2.2. Transport & Placement Safety ............................................................................... 15
2.3. Operation Safety .................................................................................................... 16
2.4. Maintenance Safety................................................................................................ 17
2.5. Hydraulic Safety ..................................................................................................... 17
2.6. Safety Decal Locations........................................................................................... 18
2.6.1. Decal Installation/Replacement ................................................................ 18
2.6.2. Decal Locations ........................................................................................ 18
3. Assembly ............................................................................................................................ 21
3.1. Pre-Assembly ......................................................................................................... 21
3.2. Assembling the S2000 Post Pounder..................................................................... 22
3.2.1. Prepare the Frame Assembly ................................................................... 22
3.2.2. Connect the Mast Assembly to the Frame Assembly ............................... 23
3.2.3. Connect the Hugger Arm and Cylinder to The Mast Assembly ................ 25
3.2.4. Install Hammer Ballast.............................................................................. 26
3.3. Installing the PTO Kit.............................................................................................. 28
3.3.1. Installing the PTO Kit Oil Filter Assembly ................................................. 29
3.3.2. Installing the PTO Kit Hydraulic Tank ....................................................... 30
3.3.3. Installing the PTO Pump Support ............................................................. 32
3.3.4. Connecting PTO Kit Hydraulic Hoses....................................................... 33
3.3.5. Filling the Hydraulic Tank ......................................................................... 34
4. Transport............................................................................................................................. 35
5. Placement ........................................................................................................................... 37
6. Operation ............................................................................................................................ 39
6.1. Pre-Operation Checklist ......................................................................................... 39
6.2. Drives ..................................................................................................................... 40
6.2.1. Standard Hydraulic Drive.......................................................................... 40
6.2.2. PTO Kit Drive............................................................................................ 41
6.3. Lockouts ................................................................................................................. 41
6.4. Start-Up and Break-In ............................................................................................ 41
6.4.1. Startup ...................................................................................................... 42
6.4.2. Break-In Period (First 10 Hours)............................................................... 42