Trail Master Suspension TM3440-20013 JEEP WRANGLER (TJ) 4 SPRING KIT User Manual
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14. Reinstall the brake line drops to the frame using
the previously removed OE hardware.
15.The transfer case and transmission are sup-
ported by the skid plate. Before removing the
skid plate ensure that the transmission is prop-
erly supported. Remove the (6) OE bolts con-
necting the skid plate to the frame. Reinstall
transfer case skid plate with transfer case spac-
ers (90-TM10002) and supplied 1/2” x 2 1/2” or
12mm hardware from (90-TM60014). Torque
bolts to
55
ft./lbs.
NOTE: With the suspension at full droop,
the front driveshaft will need to be checked
for contact with the skid plate. If contact is
made, the skid plate cannot be reinstalled.
16. Install the rear shock (TM73235002) to the vehi-
cle using the previously removed OE hardware.
Torque according to manufacturers specifica-
tions.
17. Reinstall the brake line drops to the frame using
the previously removed OE hardware.
18. Reconnect the OE rear track bar to the rear
track bar bracket using the previously removed
OE bolt and hardware. Torque to factory speci-
fications.
19. At full droop, cycle the steering from lock to lock
while observing the reaction of these
components. Reposition them if needed.
20. Reinstall the rear wheels and lower the vehicle
to the ground. Torque the lug nuts to factory
specifications.
21. Recheck the wheel lug torque on all four wheels
at this time.
22. Recheck all hardware for proper installation and
torque at this time.
23. On completion of the installation, have the head-
lights re-aligned.
24. Test drive and note location of steering wheel.
25. Adjust drag link to center steering wheel.
26. Align vehicle as soon as practical to minimum
factory caster and maximum factory toe-in
specifications.
27. After 100 miles recheck for proper torque on all
newly installed hardware.
28. Recheck all hardware for tightness after off road
use.
82-TM30016
Sway Bar End
Link
OE
Bolt
OE
Bolt
Frame
Mount
TM73235002
Rear Shock
OE
Bolts
1/2” x 2 1/2” Bolts
90-TM10002
T-Case Spacers