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Trail Master Suspension TM3440-20013 JEEP WRANGLER (TJ) 4 SPRING KIT User Manual

Page 7

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3. Secure the track bar relocation bracket to the

axle mounting pocket using the supplied 5/16” X
1”
bolts and hardware.

4. Torque the 5/16” hardware to

25

ft./lbs. and the

OE bolt to

125

ft./lbs.

5. On the passenger side, with the axle supported,

remove the passenger side lower control arm
from the vehicle. Be sure to leave the driver
side control arms in place to keep the front axle
from rolling over

6. Install the rear arm (82-TM30011) into the

mounting pockets on the frame using the previ-
ously removed OE bolts and hardware.

7. Repeat steps 5 and 6 on the remaining side of

the vehicle.

8. Carefully lower the rear axle to ease in the new

coil spring installation. Using the factory isola-
tors install the coil springs (TM3440-60020) into
the spring buckets

9. Raise the rear differential and make sure that

the coil springs are in their saddles.

10. Install transfer case drop spacers by supporting

one side of transfer case with floor jack. Re-
move the OE hardware from the other side of
cross member. Install 1” spacers (90-TM10002)
using the supplied hardware. (‘97-’02 will use
1/2” bolts and ‘03-’06 use 12mm bolts) Tighten
hardware to

55

ft/lbs.

11. Reinstall the rear track bar to the track bar

bracket (82-TM20013) using the previously re-
moved OE hardware.

12. Assemble the rear sway bar end links (82-

TM30016) by install bushings (600001) in the
top and bottom of the sway bar end links. In-
stall the 5/8” sleeve (60859H) into the top
sway bar end link bushings only.

13. Install sway bar end links (82-TM30016) into the

OE frame and sway bar mounting locations us-
ing the previously removed OE bolts and hard-
ware.

Holes to be
Drilled

35-TM30013
Sleeve

82-TM20013
Rear Track Bar
Bracket

1/2” X 3”
Bolt

5/16”
Drill Bit

TM3440-60020
Rear Coil
Spring