Rite-Ride 2400 - Manual

2400
21-8315 09-10 NAD-34899-4
I
NSTALLATION INSTRUCTIONS
Congratulations - your new Air Helper Springs are quality
products capable of improving the handling and comfort of
your vehicle. As with all products, proper installation is the
key to obtaining all of the benefits your kit is capable of
delivering. Please take a few minutes to read through the
instructions to identify the components and learn where
and how they are used. It is a good idea to start by comparing
the parts in your kit with the parts list below.
The heart of the air helper spring kit is, of course, the air
springs. Remember that the air helper springs must flex and
expand during operation, so be sure that there is enough
clearance to do so without rubbing against any other part of the
vehicle.
Be sure to take all applicable safety precautions during the
installation of the kit. The instructions listed in this brochure
and the illustrations all show the left, or driver’s side of the
vehicle. To install the right side assembly simply follow the
same procedures.
Your kit includes separate inflation valves and air lines for
each air helper spring. This will allow you to level your vehicle
from side to side as well as from front to back. If you would rather
have a single valve inflation system, your dealer can supply the
optional "T" fitting.
I
MPORTANT
!
For your safety and to prevent possible damage to your
vehicle, do not exceed the maximum load recommended by
the vehicle manufacturer (GVWR). Although your Air Helper
Springs are rated at a maximum inflation pressure of 100
psi, this pressure may allow you to carry too great a load on
some vehicles. It is best to have your vehicle weighed once
it is completely loaded and compare that weight to the
maximum allowed. Check your vehicle owner’s manual or
data plate on driver's side door for maximum loads listed
for your vehicle.
When inflating your Air Helper Springs, add air pressure
in small quantities, checking pressure frequently during
inflation. The air spring requires much less air volume
than a tire and, therefore, inflates much quicker.
It is not necessary to jack up the truck to install this Ride-
Rite kit, if you DO, please use chocks in front of the front
tires. Also, use jack stands beneath the truck's rear axle that
are properly rated to support the trucks weight.
WARNING:
Do not inflate this assembly when it is unrestricted.
The assembly must be restricted by the suspension or
other adequate structure. Do not inflate beyond 100 psi
Improper use or over inflation may cause property damage
or severe personal injury.
AIR SPRING 6401 2
UPPER BRACKET 5462 2
LOWER BRACKET 5463 2
LEFT JOUNCE STOP BRACKET 5577 1
RIGHT JOUNCE STOP BRACKET 5578 1
LONG 4X4 SPACER 5557 2
SHORT 4X4 SPACER 5558 2
1/2" SPACER 5477 2
BAIL CLAMP 3077 2
AIR LINE TUBING 1
HEAT SHIELD 1004 1
FUEL LINE BRACKET 5428 1
5/16" - 24 X 3/4" HEX HEAD BOLT 1
5/16" - 24 FLANGE NUT 1
5/16" FLAT WASHER 4
3/8"-16 X 3/4" HEX HEAD BOLT 2
3/8"-16 X 1" HEX HEAD BOLT 12
3/8"-16 X 2 1/2" FLAT HEAD BOLT 2
3/8"-16 FLANGE LOCK NUT 18
3/8" LARGE FLAT WASHER 2
3/4"-16 X 3" HEX BOLT 2
3/4"-16 HEX HEAD NUT 2
3/4" INTERNAL TOOTH LOCK WASHER 2
3/4" LOCK WASHER 2
3/4" LARGE FLAT WASHER 8
INFLATION VALVE 3032 2
STRAIGHT FITTING 3046 2
THERMAL SLEEVE 2
NYLON TIE 6
CAUTION TAG 2
P
ARTS LIST
The air springs in this kit have a minimum
pressure of 5 psi and maximum of 100 psi after
the truck is loaded.
4X4 ONLY
DO NOT INSTALL if the truck has been lifted
and the stock jounce bumper spacers are not on
the vehicle.
B
OLT
P
ACK
(A21-760-2400)