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Bully dog’s rule of thumb for exhaust sizes, Rapid flow installation – Bully Dog 82201 Rapid Flow User Manual

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rAPid FlOW inSTAllATiOn

rapid Flow exhaust # 82050,82201

INTRODUCTION

The Bully Dog Rapid Flow Exhaust Systems have been specially designed to allow the lowest mandrel
bends in the industry. The lower mandrel bends allow increased air flow which reduces exhaust tem-
peratures, improves engine efficiency and increases horsepower. This instruction set covers both the 4”
Rapid Flow Aluminized Exhaust and 4” Rapid Flow 4” Ceramic Coated ‘03-’04 designed specifically for the
5.9L Cummins.

Note: This instruction set and the Rapid Flow Exhaust system included is made exclusively for the 5.9L
Cummins ‘03-’04. In 2004 Dodge introduced a new engine half way through the model year. These in-
structions cover the early 2004 models without the catalytic converter.

BULLy DOg’S RULE OF ThUmB FOR ExhAUST SIzES

300 HP

400 HP

500 HP

600 HP

4” Exhaust

Systems for

HP Applications

Less Than

450hp

5” Exhaust

Systems for

HP Applications

Between 450hp

and 550hp

6” Exhaust Systems

for HP Applications

over 550hp

4”

Ceramic-Coated

Exhaust System

for all HP

Applications

This manual is related to the following products: