Brake systems diagnostic guide – Bendix Commercial Vehicle Systems BRAKE SYSTEM TROUBLESHOOTING GUIDE User Manual
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BRAKE SYSTEMS DIAGNOSTIC GUIDE
POTENTIAL CONDITION/CAUSE
ACTION (SERVICE MANUAL SECTION)
Dragging brake
See DRAGGING BRAKES
Brake drum heat checked:
• Out-of-round brake drum
Replace drum (3)
• Eccentric mounting of drum
Correct as required (3)
• Loose wheel bearing
Correct as required
• Glazed linings
Deglaze or replace linings (5)
• Improper friction materials for vehicle type and vocation
Consult dealer for proper friction levels
• Overworked brake
Check brake balance (2)
• Driver abuse
Correct as required
• Wrong drum type
Replace with correct drum type (3)
• Defective brake lining
Replace lining (5)
• Debris between lining and drum
Clean, remove dirt and debris (3)
• Performing downgrade braking using light drag
Use snub method on downgrades
Excessive scoring of drum:
• Soft drum
Replace drum (3)
Excessive lining wear
See PREMATURE LINING WEAR
1.) Scoring
2.) Severe Heat Checking
(Drum cannot be turned to eliminate heat cracks)
3.) Cracking Through Hat Section
4.) Cracking Through Side Wall
VEHICLE PULLS/
CRACKED DRUMS
- TU-FLO 400 AIR COMPRESSOR (40 pages)
- TU-FLO 400 AIR COMPRESSOR (16 pages)
- TU-FLO 501 AIR COMPRESSOR 9/04 (36 pages)
- TU-FLO 700 COMPRESSOR 10/04 (36 pages)
- BX2150 AIR COMP (36 pages)
- D-2 GOVERNOR 5/10 (4 pages)
- BRAKE CHAMBERS (4 pages)
- E-6 DUAL BRAKE VALVES 6/10 (8 pages)
- E-6 DUAL BRAKE VALVES 6/10 (6 pages)
- E-7 DUAL BRAKE VALVE (8 pages)
- TC-2 TRAILER CONTROL BRAKE VALVE (4 pages)
- R-12 RELAY VALVES 3/4 (6 pages)
- R-6 RELAY VALVE (6 pages)
- RE-4 RELAY EMERGENCY VALVE (4 pages)
- SR-2 TRAILER SPRING BRAKE VALVE (6 pages)
- TP-2 TRACTOR PROTECTION VALVE 3/04 (4 pages)
- PP-3 TRAILER SUPPLY VALVE 3/04 (4 pages)
- TP-4 TRACTOR PROTECTION VALVE 6/07 (6 pages)
- LQ-2 QUICK RELEASE VALVES 3/04 (4 pages)
- PRESSURE PROTECTION VALVES (4 pages)
- QRV QR-1 QUICK RELEASE VALVES 7/06 (4 pages)
- MV-1 MODUTROL (6 pages)
- TW-N TWO WAY CONTROL VALVE (3 pages)
- R-7 MODULATING VALVE (6 pages)
- LP-2 LOW PRESSURE INDICATORS (4 pages)
- AD-4 AIR DRYER 10/04 (24 pages)
- MANUAL SLACK ADJUSTERS (6 pages)
- AH-4 AIR HYD INTENSIFIER 4/04 (6 pages)
- DV-2 AUTO RESERVOIR DRAIN VLV 10/11 (4 pages)
- BEPA (FORD) 15X4 CAM BRAKE 5/09 (8 pages)
- DOUBLE ANCHOR PIN CAM BRAKE 5/04 (12 pages)
- COMPACT 500 9/87 (27 pages)
- INLET REG VALVE COMP 3/04 (6 pages)
- BP-1 BRAKE PROPORTIONING VALVES (6 pages)
- TU-FLO 600 AIR COMPRESSOR 9/04 (36 pages)
- ROTOCHAMBERS (4 pages)
- DD-3 SAFETY ACTUATORS (6 pages)
- E-2 BRAKE VALVES 10/11 (4 pages)
- E-5 BRAKE VALVE 3/04 (4 pages)
- TC-4 MODULATING CONTROL VALVE (5 pages)
- TC-6 BRAKE VALVE 3/04 (4 pages)
- TC-7 TRAILER CONTROL BRAKE VALVE (4 pages)
- R-8 RELAY VALVE (4 pages)
- RE6 RELAY VALVE 3/05 (12 pages)
- SR-4 SPRING BRAKE CONTROL VLV 7/07 (8 pages)