Baumfolder BAUM20: Pile Folder 1st Station (from 2002 thru 2004) - Manual (Page 3)

PAGE 3 TP10243-2
CONTENTS
DESCRIPTION PAGE
I.) Safety .................................................................................................................................................................. 6
II.) Introduction Overview ........................................................................................................................................ 7
III.) Transportation/Installation ................................................................................................................................ 7
IV.) Squaring the Machine ........................................................................................................................................ 7
V.) Electrical Connections ....................................................................................................................................... 8
1.0 .Wiring the Pump (3 phase) ................................................................................................................... 8
1.1. Wiring the Pump (1 phase).................................................................................................................................8
1.2. Other Connections ............................................................................................................................... 8
1.3 .Tapping the Transformer ...................................................................................................................... 9
1.4 .Pump Connections ................................................................................................................................ 9
VI.) "QUICK START" INSTRUCTION'S .............................................................................................................. 10
VII.) Installing Fold Plates & Stacker Delivery ...................................................................................................... 21
VIII.) Operator Controls ............................................................................................................................................ 21
1.0 .Setting Folding Speed ......................................................................................................................... 21
1.1 .Setting Stacker Belt Speed ................................................................................................................... 21
1.2 .Emergency Stop Button....................................................................................................................... 21
1.0 Control Panel BAN-5 ................................................................................................................................ 22
1.1 .Displays............................................................................................................................................... 22
1.2 .Machine Status Indicators .................................................................................................................. 22
1.3 .Machine Control Pushbuttons ............................................................................................................ 22
1.4 .Keypad Buttons with Selection Indicators .......................................................................................... 23
1.5 .Keypad Buttons for Selection Adjustments ........................................................................................ 23
2.0 R
UN
M
ODE
F
UNCTIONS
................................................................................................................................ 23
2.1 .Machine Setup and Diagnostic Mode ................................................................................................. 23
2.2 .Counter Setup Mode ........................................................................................................................... 27
2.3 .Easy Mode and Continuous Cycle Mode ........................................................................................... 28
2.4 .Learn Mode ......................................................................................................................................... 28
2.5 .Make Ready Mode .............................................................................................................................. 29
2.6 .Network Job Mode .............................................................................................................................. 30
2.7 .Production Mode ................................................................................................................................ 30
3.0 L
OGIC
B
OARD
S
TATUS
I
NDICATORS
............................................................................................................. 31
4.0 Process Variables Definitions .................................................................................................................. 32
4.1 .Total Input Count ................................................................................................................................ 32
4.2 .Total Output Count ............................................................................................................................. 32
4.3 .Batch Down Count .............................................................................................................................. 32
4.4 .Number of Batches .............................................................................................................................. 32
4.5 .Current Rate ......................................................................................................................................... 32
4.6 .Main Drive Run Time .......................................................................................................................... 32
4.7 .Main Drive Velocity ............................................................................................................................. 32
4.8 .Waste Count (DCT500) ....................................................................................................................... 32
5.0 C
OUNTER
S
ETUP
V
ARIABLES
....................................................................................................................... 32
5.1 .Batch Preset ......................................................................................................................................... 32
5.2 .Batch Output Type .............................................................................................................................. 32
5.3 .Batch Output Time .............................................................................................................................. 33
5.4 .Sheet Length ....................................................................................................................................... 33
5.5 .Gap Length .......................................................................................................................................... 33
5.6 .Suction Length .................................................................................................................................... 33
6.0 S
YSTEM
M
ESSAGES AND
R
UN
M
ESSAGES
....................................................................................................... 34
6.1 .Power-Up Fault Messages .................................................................................................................. 34
6.2 .Run Time Fault Messages ................................................................................................................... 35
6.3 .Machine Run Error Messages ............................................................................................................. 36