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Guns with cable guns without cable, Building an air-cooled automatic gun, Air-cooled automatic part number – Bernard MIG Gun Configurator User Manual

Page 2: 0neck 0, Aca gun type, 00 amperage, 000 cable length, 8contact tip, Awire size, Mdirect plug

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Guns With Cable

Guns Without Cable

0

Neck

0

No

Neck

ACA

Gun Type

ACA

No

Neck

00

Amperage

00

No Cable

000

Cable
Length

000

No

Cable

8

Contact
Tip

8

Centerfire

5

Quick Tip

Note: Centerfire

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

A

Wire Size

A

.023" (0.6 mm)

B

.030" (0.8 mm)

C

.035" (0.9 mm)

D

.039" (1.0 mm)

E

.045" (1.2 mm)

H

.052" (1.4 mm)

I

1/16" (1.6 mm)

K

5/64" (2.0 mm)

L

3/32" (2.4 mm)

M

7/64" (2.8 mm)

N

1/8" (3.2 mm)

Aluminum Wire
Size

Q

.035" (0.9 mm)

R

3/64" (1.19 mm)

S

1/16" (1.6 mm)

M

Direct
Plug

M

Miller

®

L

Lincoln

®

T

Tweco 4

®

W

Tweco 5

®

0

Neck

0

No

Neck

ACC

Gun Type

ACC

No

Neck

30

Amperage

30

300 amp

50

500 amp

048

Cable
Length

048

48" (1.2 m)

060

60" (1.5 m)

072

72" (1.8 m)

096

96" (2.4 m)

120

120" (3.0 m)

180

180" (4.6 m)

See Fig. B on back page

Note: Other lengths

available. Contact

Cusomer Service for

details.

C

Barrel Length

A

3-5/8" (9.2 cm)

B

6-5/8" (16.8 cm)

C

9-5/8" (24.5 cm)

Barrel Without
Spring

D

3-5/8" (9.2 cm)

E

6-5/8" (16.8 cm)

F

9-5/8" (24.5 cm)

See Fig. C on back page

8

Contact
Tip

8

Centerfire

5

Quick Tip

Note: Centerfire

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

E

Wire Size

A

.023" (0.6 mm)

B

.030" (0.8 mm)

C

.035" (0.9 mm)

D

.039" (1.0 mm)

E

.045" (1.2 mm)

H

.052" (1.4 mm)

I

1/16" (1.6 mm)

K

5/64" (2.0 mm)

L

3/32" (2.4 mm)

M

7/64" (2.8 mm)

N

1/8" (3.2 mm)

Aluminum Wire
Size

Q

.035" (0.9 mm)

R

3/64" (1.19 mm)

S

1/16" (1.6 mm)

B

Direct
Plug

B

Bernard

®

M

Miller

®

L

Lincoln

®

T

Tweco 4

®

E

Euro

®

W

Tweco 5

®

C

Barrel Length

A

3-5/8" (9.2 cm)

B

6-5/8" (16.8 cm)

C

9-5/8" (24.5 cm)

See Fig. A on back page

D

Neck

A

Rotatable,

Short

30°

QT2-30

B

Rotatable,

Short

45°

QT2-45

C

Rotatable,

Medium

30°

QT3-30

D

Rotatable,

Medium

45°

QT3-45

E

Straight, 3"

(7.6 cm)

180° QT-180-3

F

Straight, 5"

(12.7 cm)

180° QT-180-5

ACB

Gun Type

ACB

With

Neck

00

Amperage

00

No Cable

000

Cable
Length

000

No

Cable

8

Contact
Tip

8

Centerfire

5

Quick Tip

Note: Centerfire

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

B

Wire Size

A

.023" (0.6 mm)

B

.030" (0.8 mm)

C

.035" (0.9 mm)

D

.039" (1.0 mm)

E

.045" (1.2 mm)

H

.052" (1.4 mm)

I

1/16" (1.6 mm)

K

5/64" (2.0 mm)

L

3/32" (2.4 mm)

M

7/64" (2.8 mm)

N

1/8" (3.2 mm)

Aluminum Wire
Size

Q

.035" (0.9 mm)

R

3/64" (1.19 mm)

S

1/16" (1.6 mm)

M

Direct
Plug

M

Miller

®

L

Lincoln

®

T

Tweco 4

®

W

Tweco 5

®

C

Barrel
Length

A

3-5/8"

(9.2 cm)

B

6-5/8"

(16.8 cm)

C

9-5/8"

(24.5 cm)

See Fig. A on back

page

D

Neck

A

Rotatable,

Short

30°

QT2-30

B

Rotatable,

Short

45°

QT2-45

C

Rotatable,

Medium

30°

QT3-30

D

Rotatable,

Medium

45°

QT3-45

E

Straight, 3"

(7.6 cm)

180° QT-180-3

F

Straight, 5"

(12.7 cm)

180° QT-180-5

ACD

Gun Type

ACD

With

Neck

8

Contact
Tip

8

Centerfire

5

Quick Tip

Note: Centerfire

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

I

Wire Size

A

.023" (0.6 mm)

B

.030" (0.8 mm)

C

.035" (0.9 mm)

D

.039" (1.0 mm)

E

.045" (1.2 mm)

H

.052" (1.4 mm)

I

1/16" (1.6 mm)

K

5/64" (2.0 mm)

L

3/32" (2.4 mm)

M

7/64" (2.8 mm)

N

1/8" (3.2 mm)

Aluminum Wire
Size

Q

.035" (0.9 mm)

R

3/64" (1.19 mm)

S

1/16" (1.6 mm)

B

Barrel
Length

A

3-5/8"

(9.2 cm)

B

6-5/8"

(16.8 cm)

C

9-5/8"

(24.5 cm)

Barrel With-
out Spring

D

3-5/8"

(9.2 cm)

E

6-5/8"

(16.8 cm)

F

9-5/8"

(24.5 cm)

See Fig. C on back

page

B

Direct
Plug

B

Bernard

®

M

Miller

®

L

Lincoln

®

T

Tweco 4

®

E

Euro

®

W

Tweco 5

®

30

Amperage

30

300 amp

50

500 amp

060

Cable
Length

048

48"

(1.2 m)

060

60"

(1.5 m)

072

72"

(1.8 m)

096

96"

(2.4 m)

120

120"

(3.0 m)

180

180"

(4.6 m)

See Fig. B on back

page
Note: Other lengths

available. Contact

Cusomer Service

for details.

Building an Air-Cooled Automatic Gun

Bernard

®

makes it easy to customize the right gun for your specific application. Simply find the configurator that matches the power cable and neck

set-up you require. Then, build a part number for a new Air-Cooled Automatic gun by selecting: Gun Type, Amperage, Cable Length, Barrel Length,
Neck, Contact Tip, Wire Size and Direct Plug.

Air-Cooled Automatic Part Number

ACD40060BD8IB is an example of a typical configuration. It was built using the Guns With Cable and Neck configurator and consists of a 400 amp

60" power cable, 6-5/8" barrel, rotatable medium 45˚ neck, Centerfire

1/16" contact tip and Bernard

®

direct plug.