S&S Cycle Motor Mounts for Buell Motorcycles - Manual (Page 3)

5. Remove two lower motor mount to cylinder head
mounting bolts and washers.
6. Set existing motor mount aside.
7. Clean residual Loctite ® from threaded cylinder head
holes with a suitable non-flammable solvent, and dry
with compressed air.
C. Install new front motor mount
The motor mount should not be removed and installed any
more than is absolutely necessary. Repeated removals and
installations will damage cylinder head threads.
NOTE: The rubber isolator assembly has to be partially removed
from the frame to install the upper engine mount bolt. New bolt
is inserted from the top, with the new retaining nut at the
bottom, reverse of the original stock position. Washers remain in
their original positions.
1. Remove rubber isolator to frame bolts.
2. Remove rubber isolator.
Use new Buell ® part # 3590Y bolt for step 3.
3. Place "D" washer on new upper bolt and insert new
upper bolt through rubber isolator from the top, with
the threads to the bottom. Locate flat of "D" washer to
the front. See Picture 2.
4. Install assembled rubber isolator and upper motor
mount bolt to frame.
NOTE: Steps 6-8 involve the use of Loctite threadlock. Motor
mount bolts must be tightened to final torque within 10 minutes
before the threadlocker sets.
Use new Buell part # 6102Y washers and new Buell part #
7761Y locknut for step 5.
5. Slide new washer and motor mount into position onto
motor mount bolt. Place new washer and new self-
locking nut on bolt. Tighten nut only to snug at this
time. Parts should be positioned as shown in Picture 3.
Use new Buell part # AA0722.1CBZ bolts and BA0714.3Z
washers for step 6.
6. Install new motor mount to cylinder head bolts and new
washers using Loctite 271 (red). Torque to 60 ft. lbs.
initially, then immediately loosen each bolt one full
turn, then tighten each bolt again back to 60 ft. lbs.
7. Torque upper motor mount bolt and locknut installed in
step 5 to 100-110 ft. lbs.
8. Attach upper and lower front tie bars to motor mount
(1999-’02 models only). Tighten to 30-33 ft. lbs.
9. Check clearances of mount to frame.
10. Install fuel tank, seat, and any other components
removed for installation.
3
CAUTION
CAUTION
Picture 2
CAUTION
Picture 3
CAUTION
Isolator
"D" Washer Bolt
Washer
Nut