S&S Cycle Exhaust System, PN106-5013 For 2008 – Up Polaris Ranger RZR and RZRs - Manual (Page 3)

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2- Loosen muffler band clamp.
3- Remove spring that hold primary pipe to frame. Slide out primary pipe.
4- Remove muffler from vehicle.
5- Remove two bolts (13mm hex) that hold header bracket to head. Note it may be necessary to remove sway bar clamps (1/2” hex) and lower sway
bar to get at the lower bolt.
6- Remove four screws (6mm hex key) that hold exhaust header to engine. Remove header.
7- Inspect rubber grommets that hold muffler for excessive wear, replace if necessary.
S&S ExHAUST INSTALLATION: RZR AND RZRS
1- Assemble header to mid pipe with springs supplied.
2- Install new header using the supplied header gasket, 8mm screws, lock washers and red Loctite®.
3- Torque header screws to 18-20 ft-lbs.
4- Using the supplied 10-24 x 5/8” socket head cap screws and lock washers. Install spark arrestor and muffler end cap. Use the supplied red Loctite
on threads and torque to 50 in-lbs.
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