S&S Cycle TÜV Long Block Assembly User Manual
Page 3
3
replace cables in stock 1990 to 1995 throttle grips. Throttle grips for
1996 and later require a different style cable available from S&S.
(See Step 1 - Throttle Preparations). Throttle cables may be ordered
separately if needed. See S&S Throttle Cable Application Chart below.
Optional S&S Two Cable Throttle Conversion Kits
for Chassis Not Equipped with Two Cable Throttle
Kits fit 1" (25.4mm) O.D. handlebars and can be used on most chassis.
An adapter sleeve is available for use with earlier handlebars having
7/8" (22.2mm) ends. Fittings on provided cables readily “plug in” to
S&S Super E, G, or stock H-D 1981 and later butterfly type carburetors.
Kits include one opening and one closing side cable, left and right
handlebar grips, and handlebar clamps.
Throttle kit with 36" (91cm) cables ............................ Part #19-0450
Throttle kit with 39" (99cm) cables ............................ Part #19-0448
Throttle kit with 42" (107cm) cables .......................... Part #19-0482
Throttle kit with 48" (122cm) cables .......................... Part #19-0449
Throttle kit with 52" (132cm) cables .......................... Part #19-0483
7/8" to 1" (22.2 to 25.4mm) Adapter sleeve .............. Part #19-0235
NOTE - 1981 to 1990 OEM style cables are also replacement cables
for throttle kits above.
WARNINGS - Gasoline is extremely flammable and explosive
under certain conditions. Do not smoke or expose gasoline to
sparks or open flame. Gasoline fumes are toxic when breathed.
Perform installation in a well ventilated area away from open
flames or sparks. Unwarranted sparks and inadvertent
engagement of starter while working on electrical components
can cause personal injury.
Throttle Installation
5.
Throttle/cables
A.
Install new throttle assembly (motorcycles not equipped with
two cable pull open - pull closed type throttle assembly).
1.
Remove existing throttle cables and throttle grip
assembly. Note routing of stock cables.
2.
Install new throttle assembly and cables. Position grip
and cables similar to stock position so cables can be
angled towards carb for easy adjustment and free
operation.
3.
Apply light coat of clean cable lubricant to cables and
fittings.
4.
Loosen cable adjustment locknuts and turn adjusting
screw so half of threads are exposed. See Picture 1.
B.
Prepare existing throttle assembly (1981-1989 chassis
equipped with butterfly type carb and two cable pull open -
pull closed type throttle assembly).
1.
Loosen cable freeplay adjustment locknuts and turn
adjusting screw so half of threads are exposed. See
Picture 1.
2.
Clean grease and dirt off cables, cable housings and
cable fittings
3.
Apply light coat of clean cable lubricant to cables and
fittings.
C.
Replace throttle cables (all models equipped with constant
velocity (CV) type carb)
1.
Remove existing cables noting how they are routed.
2.
Install replacement cables using same routing as stock
cables.
3.
Loosen cable freeplay adjustment locknuts and turn
adjusting screw so half of threads are exposed. See
Picture 1.
4.
Apply light coat of clean cable lubricant to cables and
fittings.
6.
Throttle/Cable Assembly
A.
Install throttle cables on carburetor.
1.
Remove throttle cable housing bracket, part #11-2339,
from carb body.
Picture 1
S&S THROTTLE CABLE APPLICATION CHART
Length
Total Housing
Length
Vinyl Housing
Part Number
Open Side
Part Number
Close Side
Fitment
36” (91cm)
32” (81cm)
#19-0430
#19-0431
For Buell with 7/8” (22.2mm) handlebars
36” (91cm)
32” (81cm)
#19-0432
#19-0433
To '95 '81-'85 FX and FL; All '81-'85 XL
(Also pre-'81 w/2-cable throttle housing replaced.)
For Buell with 1” (25.4mm) diameter handlebar
36” (91cm)
32” (81cm)
#19-0436
#19-0437
'96-Up 883-1200 XL
39” (99cm)
35” (89cm)
#19-0434
#19-0435
To '95 Softail (FXSTC, FXST, FLSTC, FLSTF)
'86-'94 FXR, '93-'95 Dyna
39” (99cm)
35” (89cm)
#19-0438
#19-0439
'96-Up Softail (FXSTS, FXSTC, FLSTC, FLSTF)
'96-Up Dyna
42” (107cm)
38” (97cm)
#19-0446
#19-0447
To '95 custom application
42” (107cm)
38” (97cm)
#19-0440
#19-0441
'96-Up custom application
48” (122cm)
44” (112cm)
#19-0462
#19-0463
To '95 All FLT Models
48” (122cm)
44” (112cm)
#19-0464
#19-0465
'96-Up All FLT Models
52” (132cm)
48” (122cm)
#19-0444
#19-0445
To '95 custom application
52” (132cm)
48” (122cm)
#19-0442
#19-0443
'96-Up custom application