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S&S Cycle Rocker Arm Rebuild Kit for 1966-1984 Big Twin Engines User Manual

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4- Now finish size the bushing with a ream to .5546” - .5559”.
5- Repeat this operation for the other arm bushing and move onto the three other arms. When you have all of the machining done, be sure to

thoroughly wash the rocker arms.

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6- To replace the roller, start by carefully grinding the end of the roller pin flush with the retaining clip—be sure not to nick the rocker arm.
7- The pin is a press fit, so use an appropriate sized driver to carefully push it out.
8- Apply assembly lube to the new roller and position it in the arm fork.
9- Now press the new pin into place with either an arbor press or a bench vise.

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10- Installing the clip is a two-part operation. First, position the rounded edge of the clip against the pin. Second, with a small socket aligned to the

clip, use vise jaws to press it securely and squarely into place.

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