Multiquip C30HDG - Manual (Page 4)

PAGE 4 — MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12)
MAYCO C-30HDG (ZENITH)
CONCRETE PUMP
Proposition 65 Warning .............................................. 2
Silicosis/Respiratory Warnings ................................... 3
Table of Contents .......................................................4
Parts Ordering Procedures ........................................5
Pump Specifications ...................................................6
Engine Specifications ................................................. 6
Pump Dimensions ......................................................7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-12
Towing Guidelines .............................................. 14-15
Trailer Safety Guidelines .................................... 16-18
Operation And Safety Decals ...................................20
Important Hand Signals ...........................................21
Pump Components ............................................ 22-23
Control Box Components .........................................24
Engine Components ................................................25
General Information .................................................26
How It Works ...................................................... 27-28
Operating Information ........................................ 29-33
Inspection ........................................................... 34-36
Startup ............................................................... 36-37
Shutdown Procedures ..............................................37
Maintenance (Pump) ......................................... 38-47
Engine Troubleshooting...................................... 48-49
Engine Fault Codes ............................................. 50-53
Wiring Diagram (Zenith Wiring Harness) ........... 54-55
Wiring Diagram ........................................................56
Pin Connections ......................................................57
Wiring Diagram (Tail Lights) .....................................58
Appendix —
Slump Test Procedure ........................................60
Concrete Mix Information ............................. 61-63
Recommended Shotcrete System ............... 64-65
Recommended Shotcrete Accessories........ 66-67
Explanation of Codes in Remarks Column ..............68
Suggested Spare Parts ............................................69
TABLE OF CONTENTS
Specification and part number are subject
to change without notice .
COMPONENT DRAWINGS
Nameplate and Decals....................................... 70-71
Compensator Piston Rod Assembly .................. 72-73
Connecting Rod - Drive Side Assembly ............. 74-75
Rocker Assembly ............................................... 76-77
Countershaft Assembly ...................................... 78-79
Crankshaft Assembly ......................................... 80-81
Manifold Assembly ............................................. 82-83
Frame Assembly ................................................ 84-85
Axle Assembly .................................................... 86-87
Muffler, Air filter And Stop Switch Assembly ...... 88-89
Clutch Assy ........................................................ 90-91
Engine Mounting Brackets Assembly ................ 92-93
Radiator, Mounting Bracket And Hoses Assy .... 94-95
Control Box Assembly ........................................ 96-97
Battery Assembly ............................................... 98-99
Fuel Tank Assembly ....................................... 100-101
Hopper Assy................................................... 102-103
Hood Assembly .............................................. 104-105
Lubrication Panel Assembly ........................... 106-107
Remote Control Cable Assembly ................... 107-108
Terms and Conditions Of Sale — Parts .................109
Mayco Pump Warranty ...........................................110