Warning – Meltric CS1000 Series User Manual
Page 2

OPERATION
To ensure safe and reliable operation, Meltric
plugs and receptacles must be used in
accordance with their assigned ratings.
They can only be used in conjunction with mating
receptacles or plugs manufactured by Meltric or
another licensed producer of products bearing
the
TM
technology trademark.
Connection
First check to see that the power source is
de-energized. DO NOT ENGAGE ON AN
ENERGIZED CIRCUIT.
Orient the plug so the contact will fit into the
receptacle figure 1 . Push the plug partially into the
receptacle and rotate the plug counterclockwise until
it hits a stop figure 2 . Then insert plug fully into
receptacle and rotate clockwise about one quarter
turn until the locking pin engages into the slot on the
receptacle figure 3 .
Disconnection
First check to see that the power source is
de-energized. DO NOT DISCONNECT ON
AN ENERGIZED CIRCUIT.
Insert unlocking key onto locking pin as shown in
figure 4 . Disengage locking pin by sliding unlocking
key as shown in figure 5 . When locking pin is
released, hold unlocking key in position and twist
plug counterclockwise about 30° as shown in
figure 6 . After turning, withdraw plug.
PADLOCKING OPTION
Assembly
Place the locking ring as shown:
Operation
Connect the product equipped with the locking ring,
insert the shaft and padlock it.
MAINTENANCE
Before inspecting, repairing, or
maintaining Meltric products,
disconnect electrical power to the receptacle to
eliminate the risk of electrical shock.
Meltric products require little on-going maintenance.
However, it is a good practice to periodically perform
the following general inspections:
• Check the mounting screws for tightness.
• Verify that the weight of the cable is supported
by the strain relief mechanism and not by the
terminal connections.
• Check the IP gaskets for wear and resiliency.
Replace as required.
• Verify the electrical continuity of the ground circuit.
• Check the contact surfaces for cleanliness and
pitting.
Deposits of dust or similar foreign materials can be
rubbed off the contacts with a clean cloth. Sprays
should not be used, as they tend to collect dirt. If
any significant pitting of the contacts or other serious
damage is observed, the device should be replaced.
Receptacle contacts may be inspected by a qualified
electrician. This should only be done with the power off.
MANUFACTURER’S RESPONSIBILITY
Meltric’s responsibility is strictly limited to the repair
or replacement of any product that does not conform
to the warranty specified in the purchase contract.
Meltric shall not be liable for any penalties or
consequential damages associated with the loss of
production, work, profit or any financial loss incurred
by the customer.
Meltric Corporation shall not be held liable when its
products are used in conjunction with products not
bearing the
TM
technology trademark. The
use of Meltric products in conjunction with mating
devices that are not marked with the
TM
technology trademark shall void all warranties on
the product.
Meltric Corporation is an ISO 9001 certified
company. Its products are designed, manufactured
and rated in accordance with applicable UL, CSA and
IEC standards. Meltric is a also member of BECMA,
the international Butt-contact Electrical Connectors
Manufacturers’ Association. Like all members,
Meltric additionally designs and manufactures its
products in accordance with BECMA standards
established to ensure intermatablility with similarly
rated products manufactured by other members.
www.becma.ch
INSCS1000 C
3
2
1
5
4
6
Insert
Twist then
insert
Twist until
pin locks
Retract
locking
pin
Twist &
Remove
Insert
unlock
tool
Color-coded ring
Watertightness
gasket
Lug
Locking ring
WARNING