Kuryakyn 9410 HYPERCHARGER AIR CLEANER - Manual (Page 2)

PAGE
2
TOOLS SUGGESTED
Set of Metric and Standard Hex Wrenches, Set of Metric Combination Wrenches, Phillips Screwdriver
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT
PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
STEP 1 Read and understand all steps in the instructions before starting the installation. Park the
motorcycle on a hard, level surface and turn off the ignition. Let cool.
DISCLAIMER — PLEASE READ BEFORE PROCEEDING
Any modifications to a motorcycle’s exhaust or intake tract require carburetor re-jetting to
achieve maximum performance and maintain drivability. If you are uncomfortable with the
process of tuning your carburetor, we recommend that you bring your motorcycle to a qualified
motorcycle mechanic to have this kit installed. The jets included in this kit were selected based
on test results with various combinations of components that we felt would represent the
majority of the customers purchasing this kit. However, no two motorcycles are exactly alike.
Depending on the individual case, additional jets may need to be purchased from an outside
source. Küryakyn warrants the parts included in this kit to be free of defects in materials and
workmanship, but makes no claim whatsoever in regard to costs associated with installation or
tuning.
WARNING! YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM
DURING
INSTALLATION. ENSURE THAT THE ENGINE AND EXHAUST SYSTEM
HAVE FULLY COOLED TO PREVENT INJURY.
ATTENTION! A factory service manual may be helpful in performing this installation. Do
not attempt to perform this installation if you are not confident in your
ability to complete all of the steps in the procedure; consult a trained
technician .
CAUTION! The installation of any high performance exhaust system can
cause
a “lean” fuel/air mixture. A “lean” fuel/air mixture can
cause engine overheating resulting in severe engine damage.
Küryakyn recommends rejetting carbureted bikes.
STEP 2
Remove the seat from the motorcycle.
STEP 3
Remove the dash from the fuel tank. You will have to unplug two plugs, and
unscrew the speedometer cable from the speedometer head.
STEP 4
Make sure the fuel petcock is closed. Remove the fuel line and vacuum line from
the petcock and the vent hoses from the fuel tank. Remove the fuel tank mounting
bolts and remove the tank from the motorcycle.
STEP 5 Remove the air box from the bike. See PIC.1.
STEP 6 Remove the chrome air cleaner cover, filter, and backing plate from the bike. See
PIC.2.
STEP 7 Remove the hoses shown in PIC.3 from the rear of the stock air cleaner. Insert the
vinyl cap onto the end of the largest hose (fresh air induction).
STEP 8
Remove the stock air cleaner support bracket. Set it and its fasteners aside as
they will be reused. See PIC.4.
STEP 9
Using a hex wrench, loosen the clamp that secures the carb spigot to the intake
manifold.
STEP 10
See PIC.5. Remove the vacuum line, float bowl vent, fuel line, throttle control
cables, and enrichener control from the carburetor.
HYPERCHARGER
INSTALLATION
-cont.-
PIC 1
PIC 2
PIC 3
INSERT CAP IN
THIS HOSE
BREATHER
HOSE