Kuryakyn 9526 ALLEY CAT AIR FILTER KIT - Manual (Page 3)

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3
STEP 3
Insert both flanges of the rubber adapter through the mounting bracket as shown
in PIC.2. The hardware components used for installation are placed near their
respective mounting points:
•”A” Socket head cap screw - 30mm long, tapered bolt cap, and two
spacers. The spacers are placed between the chrome, and the stock
mounting brackets.
•”B” Socket head cap screw - 15mm long , tapered bolt cap
•”C” Socket head cap screw - 30mm long, tapered bolt cap, two spacers
(place between chrome and stock brackets), and flange nut.
•”D” Mounting holes.
STEP 4
Insert the larger (first) flange of the rubber adapter through the backing plate,
leaving the thinner rubber flange on the back side of the backing plate. Rotate the
backing plate so the holes on the mounting bracket line up with the holes on the
backing plate. Using the supplied 1/4”-20 X 5/8” socket head cap screws and
1/4” nylock nuts, attach the backing plate to the mounting bracket. Tighten
securely.PIC 3
NOTE:
Roll the edge of the thicker front flange back to expose each hole, insert
one of the socket head cap screws through the front of the backing plate.
PIC 3 Roll the thinner rear flange back to expose the hole and secure with
the nylock nut. Repeat for all three holes.
STEP 5 Locate the 18” hose from the hardware kit and cut it into two equal length pieces.
On the new backing plate, install the two pieces hoses in the orientation shown in
PIC 4. Place the steel tube plate over the hoses, (the dropped center of the hose
retaining plate goes towards the backing plate) and secure with the #8-32 X 5/8”
button head cap screw and #8 washer. PIC 4 Insert the small ends of the T-Fitting
into the ends of the hoses. PIC 5
STEP 6 The opening in the adapter boot must be slipped over the flange of the stock
rubber airbox and secured with the stock clamp. Install the mounting bracket as
shown in PIC 6. Secure this assembly to the bike with the hardware specified in
Step 3.
STEP 7 Install the Spider Bracket over the slots in the backing plate. Then attach it to the
backing plate with the supplied #8-32 X 3/8” Countersunk Socket Cap Screws.
PIC 7
STEP 8 Insert the larger end of the T-fitting attached to the hoses on the backing plate
into the float bowl vent hose. PIC 8
STEP 9 Install the outer portion of the air filter to the backing plate. Install the center
portion of the filter to the outer portion. There is a Hex cut into the back center of
the center filter that will fit over the Hex post on the Spider Bracket. Rotating the
filter will allow this post to fall into the cut-out.
STEP 10
Insert the 5/16” (larger) end of the stud through the outside of the Alley Cat
Cover. PIC 9
ALLEY CAT AIR CLEANER
INSTALLATION
-cont.-
PIC 1
A
B B
B
PIC 2
STOCK INTAKE
CLAMP
B
D D
A
C
REMOVE OEM
GROMMET
FROM HERE
PIC 3
PIC 5
PIC 4
DROP CENTER FITS
TOWARDS BACK PLATE
#8 BUTTON SOCKET
CAP SCREW AND
WASHER
INSERT SMALL
ENDS OF “T”
FITTING INTO
HOSES