Kuryakyn 1096 BAHN SHIFT ARM FOR TOURING/TRIKE - Manual (Page 2)

PAGE
2
STEP 2 Place one piece of tape on the transmission
case and one on the shift lever assembly. Use a
marker to mark the position of the existing shift
arm as shown in PIC 1 (green arrow).
STEP 3 Refer to PIC 1 (yellow arrow). Remove the
screw from the lower front of the existing shift
arm.
STEP 4 Refer to PIC 1 (orange arrow). Detach the
shift linkage from the existing shift arm; re-
move the nut, lock washer and flat washer (not
shown). Set the hardware aside for now, it will
be reused later.
STEP 5
Slide the existing shift arm off of the shift shaft;
set it aside, it will not be reused.
STEP 6 Refer to PIC 2. Rotate the BAHN Shift Arm until
it aligns with the Heim joint stud; loosely secure
the shift linkage to the Arm with the flat
washer, lock washer and nut from
STEP 4 .
STEP 7
Refer to PIC 3. Rotate the shift lever assembly
to align the marks on the tape; slide the BAHN
Shift Arm onto the splines of the shift shaft.
STEP 8 Align the screw hole in the BAHN Shift Arm with
the groove in the shift shaft; insert the screw
from
STEP 3 .
NOTE:
If the screw hole and groove in
the shift shaft are not aligned,
you will not be able to correctly
install the screw from
STEP
3 .
Loosen the existing shift lever
pinch screw(s) to align the
shift shaft groove and BAHN
Shift Arm hole.
STEP 9 Once the socket head screw has been installed
in the BAHN Shift Arm, torque it to 90-110 in-
lbs (10.2-12.4 Nm).
If necessary, tighten the shift lever pinch
screws, then torque to 18-22 in-lbs (24.4-
29.8 Nm).
BAHN SHIFT ARM FOR TOURING/TRIKE
-cont.-
INSTALLATION
Working around the sharp edges of the cylinder-head fins exposes
your hands to injury. Wear protective gloves to prevent serious in-
jury.
PIC 1
MARK THE POSITION
OF THE SHIFT LEVER
AND ARM WITH TAPE
AND MARKER
REMOVE THE NUT
AND WASHERS.
DETACH SHIFT
LINKAGE
REMOVE THE SOCKET
HEAD SCREW (NOT
VISIBLE IN PICTURE)
PIC 2
ROTATE THE BAHN SHIFT ARM UNTIL THE
HEX SHAPED RECESS ALIGNS WITH THE
HEIM JOINT STUD
HEIM JOINT STUD
BAHN SHIFT ARM
PIC 3
ALIGN THE MARKS
SLIDE THE BAHN SHIFT ARM
ONTO THE SPLINED SHIFT SHAFT
SHIFT LEVER ASSEMBLY