Grayhill Joysticks/NavCoders 04J Series - Manual

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Pushbutton Switches
Butt Contact Pushbutton Switches
Y Y
Ш ±.005 1.176 Ш ±.002 ID
OF O-RING GROOVE
.925
Ø REF
BUTTON
.700
±.005
TO FLAT
.775
±.03 .56
5X .079
TERMINAL
.093
CENTER TERMINAL
.674
.210
.114
TO OF
TERMINAL
.223
2X
CENTER TO
CENTER
.283
2X .141
CENTER TO
CENTER
COMMON
TERMINAL
.055
4X
TERMINAL
.055
4X
TERMINAL
THICKNESS
.030
COMMON
THICKNESS
.015
Ø
CENTER
TERMINAL
.080
45.0°
3
4
1
2
5
C
SCALE 2.000
EPOXY REAR SEAL
.350
8,89 [ ]
.601
15,25 [ ]
.659
16,73 [ ]
Ш1.000
25,4 [ ]
Ш.700
17,78 [ ]
.410
10,41 [ ]
.079
2,01 [ ]
.705
17,91 [ ]
.223
5,66 [ ]
2X .283
7,19 [ ]
Ø.625
15,88 [ ]
4X .030
0,76 [ ]
4X .055
1,4 [ ]
.055
1,4 [ ]
.015
0,38 [ ]
SCALE 2.000
3/4-32 UNF 2A THREADS
PER GRAYHILL SPEC.SOP2338
-- S.P.C. FLAG (CONTROL CHART
REQ'D ON FEATURE SPECIFIED)
-- Cpk REQUIRED
-- CRITICAL CHARACTERISTIC FLAG
CRITICAL CHARACTERISTIC FLAGS
DIAMETERS ±
DRAWN DATE
CHECKED DATE
APPROVED DATE
DO NOT SCALE THIS PRINT
LIMITS APPLY BEFORE FINISHING
ANGULAR ±
LINEAR ±
AND DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE SPECIFIED TOLERANCES
FINISH
MATERIAL
NAME
GRAYHILL, INC.
PHONE (708) 354-1040
LA GRANGE, IL 60525
561 HILLGROVE AVE.
SCALE
REVISIONS
DESCRIPTION APP/DATE ISSUE
ISSUE DWG. NO.
B
SIZE
OF SHEET
ENG212D
Y Y
Ш ±.005 1.176
Ш ±.002 ID
OF O-RING GROOVE
.925
Ø REF
BUTTON
.700
±.005
TO FLAT
.775
±.03 .56
5X .079
TERMINAL
.093
CENTER TERMINAL
.674
.210
.114
TO OF
TERMINAL
.223
2X
CENTER TO
CENTER
.283
2X .141
CENTER TO
CENTER
COMMON
TERMINAL
.055
4X
TERMINAL
.055
4X
TERMINAL
THICKNESS
.030
COMMON
THICKNESS
.015
+.002/-.003
O-RING GROOVE
WIDTH
.096
±.001
O-RING GROOVE
DEPTH
.051
Ø
CENTER
TERMINAL
.080
45.0°
Ø1.063
.125
.160
A
CMJ/CMJ
09-03-08
ORIGINAL.
ECN#372333 GAD 09-03-08
04JY1001-1 A
ASM,5-WAY
1.000 1 1
04JY1001-1
SEE NOTES
SEE NOTES
.030 .015
2
GAD 09-03-08
CMJ 09-03-08
CMJ 09-03-08
THIS DRAWING SPECIFIES A SINGLE POLE, 4-WAY TOGGLE SWITCH WITH CENTER
PUSHBUTTON SWITCH, MOMENTARY CONTACT, WITH SELF RETURN TO CENTER OFF.
4-WAY CONTACT MADE IN OPPOSITE DIRECTION OF SWITCH TRAVEL.
MOUNTING HARDWARE AND O-RING NOT SHOWN.
MATERIALS AND FINISHES NOTES:
1. BUTTON: THERMOPLASTIC, COLOR:GRAY (IAW 81395-A29434)
2. BUSHING: ALUMINUM ALLOY, FINISH: BLACK CHROME PER MIL-C-14538C
3. TERMINALS: 1/2 HARD BRASS, FINISH: GOLD (.000030 MINIMUM) OVER
SILVER (.000050 MINIMUM) OVER NICKEL (.00015 MINIMUM) PLATING.
4. SWITCH BODY: THERMOPLASTIC, BLACK
5. SPANNER NUT: STAINLESS STEEL ALLOY, FINISH: BLACK CHROME PER
MIL-C-14538C
6. O-RING: PER AS568-021, 50 DUROMETER FLUOROSILICONE.
SWITCH OPERATION CRITERIA
1. OPERATING TEMPERATURE: -55° C TO +85° C.
2. STORAGE TEMPERATURE: -55° C TO +85° C.
3. LIFE: 100,000 CYCLES MINIMUM.
4. RATING: 0.5 AMP INDUCTIVE AT 28VDC.
5. CONTACT RESISTANCE: .05 OHMS MAXIMUM.
6. PUSHBUTTON TRAVEL: .020 MINIMUM OVERALL.
7. PUSHBUTTON SWITCH OPERATING FORCE: 5 POUNDS MAXIMUM.
8. TOGGLE LEVER TRAVEL: 15° MAXIMUM FROM CENTER.
9. TOGGLE OPERATING FORCE: 16 OZ ± 6OZ INITIAL.
10. TOGGLE PIVOT AND STOP STRENGTH: 25 POUNDS MAXIMUM.
11. BUTTON PULL FORCE: 15 POUNDS MINIMUM.
12. MECHANICAL SHOCK: PER MIL-STD-810, PROCEDURE I, METHOD 516.4. THE
APPLIED SHOCK PULSES SHALL BE OF A HALF-SINE, 133G ±2,080 HZ,
83G ±125 HZ, 153G ±355 HZ.
13. IMMERSION: WATERTIGHT PER MIL-PRF-8805. SWITCH SHALL MAINTAIN A
MAXIMUM PRESSURE DROP OF 0.10 PSIG/MINUTE OVER A 2 MINUTE TIME PERIOD
WITH AN INITIAL PRESSURE OF 6 ±1 PSIG APPLIED TO THE SEAL SURFACE.
14. MOISTURE RESISTANCE: MEETS THE REQUIREMENTS OF MIL-DTL-9419.
ASSEMBLY NOTES:
1. SWITCH SHALL BE 100% ELECTRICALLY TESTED.
2. SWITCH SHALL BE 100% LEAK TESTED AT 15 PSI FOR 15 SECONDS WITH A
MAXIMUM PRESSURE DROP OF .3 PSI BEFORE THE EPOXY REAR SEAL IS APPLIED.
3. COMPLETED SWITCH SHALL HAVE A LABEL APPLIED TO THE PERIMETER OD Ø.360 AREA
OF BUSHING. LABEL SHALL CONTAIN EIA DATE CODE, CUSTOMER PART NUMBER, AND IMAGE
OF PINOUT.
O-RING
GROOVE
DETAIL
MOUNTING NUT
POS 4
POS. 3 POS. 1
POS. 2
POS. 5
(PSHBTN MODE)
C
3
4
1
2
5
C
SCALE 2.000
EPOXY REAR SEAL
SECTION Y-Y
SCALE 1.000
MUST BE MADE ON THE PRO/E SYSTEM
ALL REVISIONS TO THIS DRAWING
DIMENSIONS in inches (and millimeters)
SERIES 04J
Joystick with Center Pushbutton
FEATURES
• Sealed against contamination when properly mounted (IP68)
• Two formats available: behind-panel mount or front-panel mount
DESCRIPTION
Series 04J is a single pole, 4-way toggle switch with a pushbutton in the
center position. 4-way contact is made in the opposite direction of travel.
ElECTRIC & MEChANICAl RATINgS
Rating: 2 amp resistive; 0.5 amp inductive at
28VDC or 115VAC
Contact Resistance: .05 ohms (max)
Operating Temperature: -55°C to +85°C
Operational life: 100,000 cycles (min)
Pushbutton Travel: .020 minimum overall
Pushbutton Operating Force: 5 lbs. (max) Toggle lever Travel: 15° from center (max)
Toggle Operating Force: 16 oz
+ 6 oz initial
Toggle Pivot & Stop Strength: 25 lbs. (max)
Mechanical Shock: per MIL-STD-810,
procedure I, method 516.4
Immersion: per MIL-PRF-8805
Moisture Resistance: per MIL-DTL-9419
MATERIAlS & FINIShES
Switch Body & Concave Cap: Thermoplastic
(black, cone-shaped cap is gray)
Bushing: Aluminum alloy (black chrome)
Contact Terminals: 1/2 hard brass (gold over
silver over nickel plating)
Spanner Nut: Stainless steel (black chrome)
O-Ring: 50 durometer fluorosilicone
CIRCUITRY
Available from your local Grayhill
Distributor.
For prices and discounts, contact
a local sales office, an authorized
local distributor or Grayhill.
ORDERINg INFORMATION
04J-BP-T01
grayhill Series Number
Version:
B = behind panel; A = above panel
Connection:
P = pcb mount; S = solder lugs
Current: 1 = high; 2 = low*
Keycap Color: 0 = black; 1 = gray
Keycap Shape:
T = concave cap; C = cone-shaped cap
BEhIND PANEl MOUNT
FRONT PANEl MOUNT
* Low Level signal is defined as a very small electrical load (i.e., 50 millivolts at 10 milliamps)