General Machine Products 70530 Adams WG Winch - Manual (Page 2)

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TABLE OF CONTENTS
SCOPE ........................................................................................................................................ 3
1.00 GENERAL....................................................................................................................... 3
1.01 WINCH
APPLICATION.................................................................................................... 3
1.02 WINCH MAJOR COMPONENTS .................................................................................... 3
1.03 WINCH CLUTCH GENERAL INFORMATION................................................................. 3
1.04 CALIPER TYPE, FREE SPOOL CONTROL (DRAG) BRAKE ........................................ 3
1.05 FULL LOAD BRAKE ........................................................................................................ 4
1.06 2 SPEED HYDRAULIC MOTOR ..................................................................................... 4
1.07 LEVEL WIND MECHANISM ............................................................................................ 4
1.08 ACCESSORIES ............................................................................................................... 4
2.00 IMPORTANT
PRECAUTIONS......................................................................................... 5
3.00 INSTALLATION ............................................................................................................... 6
3.01 GENERAL........................................................................................................................ 6
3.02 HYDRAULIC
REQUIREMENTS ...................................................................................... 7
3.03 WINCH CLUTCH ............................................................................................................. 8
3.031 OPTIONAL CLUTCH POSITION SENSING.................................................................... 8
3.04 CALIPER TYPE DRAG BRAKE ...................................................................................... 9
3.041 GENERAL GUIDELINES................................................................................................. 9
3.042 CALIPER BRAKE ASSEMBLY...................................................................................... 10
3.043 RESERVOIR AND ACTUATOR .................................................................................... 10
3.05 WIRE ROPE INSTALLATION........................................................................................ 11
3.06 WINCH DRUM DIRECTION OF ROTATION ................................................................ 12
3.07 WINCH IDENTIFICATION ............................................................................................. 12
4.01 PRE-OPERATIONAL CHECKS..................................................................................... 12
4.02 WINCH
BREAK-IN......................................................................................................... 13
5.00 WINCH OPERATION..................................................................................................... 13
5.01 EXTENSION SHAFT OPERATION ............................................................................... 13
6.00 MAINTENANCE............................................................................................................. 14
6.01 GENERAL...................................................................................................................... 14
6.02 LUBRICATION............................................................................................................... 15
6.03 WINCH
IDENTIFICATION ............................................................................................. 16
6.04 CALIPER BRAKE .......................................................................................................... 16
7.01
LEVEL WIND INTRODUCTION ................................................................................... 17
7.02 LEVEL WIND DESCRIPTION ....................................................................................... 17
7.03 WIRE ROPE INITIAL INSTALLATION .......................................................................... 17
7.04 LEVEL WIND ADJUSTMENT........................................................................................ 18
7.05 LEVEL WIND LUBRICATION........................................................................................ 18
7.06 LEVEL WIND SPOOLING ............................................................................................. 18
7.07 INSTALLATION OF WIRE ROPE IN USE..................................................................... 18
7.08 WIRE ROPE LUBRICATION ......................................................................................... 18
DETAILS OF AIR SHIFT CLUTCH & CALIPER BRAKE............................................... 19
2 SPEED MOTOR CONTROL SCHEMATIC DWG. 28824 .......................................... 20
AIR SHIFT CLUTCH ELECTRICAL CONTROL SCHEMATIC DWG. 25687................ 21
AIR SHIFT CLUTCH PNEUMATIC CONTROL SCHEMATIC DWG. 25686................. 22
AIR SHIFT CLUTCH WITH SENSORS WIRING DIAGRAM 25777 ............................. 23
COMPLETE WG WINCH DIMENSIONAL DRAWING .................................................. 24
MODEL WG WINCH SPECIFICATIONS....................................................................... 25
WARRANTY .................................................................................................................. 26