General Machine Products 70530 Adams WG Winch - Manual (Page 14)

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WG winch Maintenance Schedule
Regular Service Period (3). Perform at
indicated month or operating hour interval,
whichever comes first (2).
Each use
Every 3
months or
75 hours of
operation
Every 24
months or
1000 hours
of opera-
tion
Item
Wire rope
Inspect (4)
Lubricate (1)
Inspect
Lubricate (5)
Roller chains Lubricate
Guide Bars Lubricate
Winch Gearbox
Check level
Change
Levelwind speed reducer
Check level
Change
Caliper brake compo-
nents Inspect
Check level
Grease fittings Lubricate
Full load brake
Check level
Change
Oil Cups
Every
month
(1) Consult wire rope
manufacturer for
lubrication require-
ments
(2) Log hours of opera-
tion to determine proper
maintenance
intervals
(3) Failure to follow this
maintenance schedule
could result in non-
warrantable failures
(4) Wire rope that does-
n't meet OSHA criteria
must be replaced
(5) As necessary
6.00 MAINTENANCE
6.01 GENERAL
- Inspection of the winch and related components should be a continuing procedure. The op-
erator should be constantly alert to detect clues to a potential problem such as unusual noises, excessive oil leak-
age or overheating. The operator should report immediately any changes in the normal characteristics of the
winch, winch accessory or the hydraulic system.
If the winch has not been used for an extended period of time, inspect the interiors of the drive housing and final
drive housing for water deposits and rust due to the elements or condensation. Particular attention should be
given to any damaged bearings, seals or gaskets. The oil should be checked for contamination, abrasive foreign
particles and lubrication qualities. As required, oil should be added or completely drained and filled.
The wire rope should be inspected visually for kinks, bends, cuts or broken strands while operating. Wire rope
that does not meet OSHA criteria must be replaced.
Depending on the total length of the wire rope versus the length most often used, it is possible that the top lays will
show the most wear. To obtain additional life, subject to the proper conditions, the rope can be rotated end for
end.