General Machine Products 70524 Adams CD3 Continuous Duty Winch User Manual

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AK 7/18/2012 ver 5

TABLE OF CONTENTS

SCOPE ....................................................................................................................................................... 3
1. GENERAL .................................................................................................................................... 3
1.01 WINCH

APPLICATION

1.02

WINCH MAJOR COMPONENTS............................................................................................... 3

1.03

WINCH CLUTCH GENERAL INFORMATION........................................................................ 3

1.04

CALIPER TYPE, FREE SPOOL CONTROL (DRAG) BRAKE................................................. 3

1.05 FULL

LOAD

BRAKE .................................................................................................................. 4

1.06 TRI-DRIVE

THREE-SPEED TRANSMISSION ......................................................................... 4

1.07 LEVELWIND

MECHANISM...................................................................................................... 4

1.08 ACCESSORIES ............................................................................................................................ 4
2. IMPORTANT

PRECAUTIONS ................................................................................................... 5

3. INSTALLATION.......................................................................................................................... 6
3.01 GENERAL .................................................................................................................................... 6
3.02 HYDRAULIC

REQUIREMENTS................................................................................................ 7

3.03 WINCH

CLUTCH ........................................................................................................................ 8

3.031 OPTIONAL CLUTCH POSITION SENSING ............................................................................. 8
3.04

CALIPER TYPE DRAG BRAKE ................................................................................................ 9

3.041 GENERAL

GUIDELINES ........................................................................................................... 9

3.042 CALIPER BRAKE ASSEMBLY ............................................................................................... 10
3.043 RESERVOIR AND ACTUATOR .............................................................................................. 10
3.05 FULL

LOAD

BRAKE ................................................................................................................ 10

3.06

WIRE ROPE INSTALLATION ................................................................................................. 11

3.07

WINCH DRUM DIRECTION OF ROTATION ........................................................................ 12

3.08 WINCH

IDENTIFICATION ...................................................................................................... 12

4. PRE-OPERATIONAL

CHECKS ............................................................................................... 12

5. WINCH

OPERATION................................................................................................................ 13

6. MAINTENANCE ....................................................................................................................... 13
6.01 GENERAL .................................................................................................................................. 13
6.02 LUBRICATION.......................................................................................................................... 14
6.03 WINCH

IDENTIFICATION ...................................................................................................... 15

6.04 CALIPER BRAKE...................................................................................................................... 15

ILLUSTRATION OF MOTOR & FULL LOAD BRAKE ......................................................... 16

ILLUSTRATION OF WINCH DRUM GUARD ....................................................................... 17

DETAILS OF AIR SHIFT CLUTCH & CALIPER BRAKE ..................................................... 18

DETAILS OF AIR SHIFT CLUTCH (CONTINUED) .............................................................. 19

TRI-DRIVE MOTOR CONTROL SCHEMATIC DWG. 30430 ............................................... 20

AIR SHIFT CLUTCH ELECTRICAL CONTROL SCHEMATIC DWG. 25687...................... 21

AIR SHIFT CLUTCH PNEUMATIC CONTROL SCHEMATIC DWG. 25686....................... 22

AIR SHIFT CLUTCH WITH SENSORS WIREING DIAGRAM 25777 .................................. 23

COMPLETE CD3 WINCH DIMENSIONAL DRAWING........................................................ 24

MODEL CD3 WINCH SPECIFICATIONS............................................................................... 25
ADDENDUM …………………………………………………………………………………..26
WARRANTY.............................................................................................................................. 28