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1.
INTRODUCTION AND WARRANTY............................................................................................................... 3
1.1
Introduction ............................................................................................................................................................... 3
1.1.1
Identification ............................................................................................................................................. 3
1.1.2
Inspection .................................................................................................................................................. 3
1.1.3
Planned Maintenance Program ................................................................................................................. 3
1.2
Responsibility Of Owners/Users ................................................................................................................................. 3
1.2.1
Deflection .................................................................................................................................................. 3
1.2.2
Inspection & Maintenance ........................................................................................................................ 4
1.2.3
Removal From Service ............................................................................................................................... 4
1.2.4
Repairs ...................................................................................................................................................... 4
1.2.5
Operators .................................................................................................................................................. 4
1.2.6
Before Operation ....................................................................................................................................... 4
1.2.7
During Operation ....................................................................................................................................... 4
1.2.8
Modifications Or Alterations ..................................................................................................................... 4
1.3
Warranty .................................................................................................................................................................... 5
2.
SPECIFICATIONS ................................................................................................................................................ 6
2.1
T2 Models ................................................................................................................................................................... 6
2.2
T3 Models ................................................................................................................................................................... 7
2.3
Lift Specifications ........................................................................................................................................................ 8
2.4
Load Capacity ............................................................................................................................................................. 8
2.5
Unbalanced Loading ................................................................................................................................................... 8
2.6
Pump Pressure............................................................................................................................................................ 8
2.7
Lift Duty ...................................................................................................................................................................... 8
3.
SAFETY .................................................................................................................................................................. 9
3.1
Safety Signal Words .................................................................................................................................................... 9
3.2
Installation ................................................................................................................................................................. 9
3.3
Operation ................................................................................................................................................................. 10
3.4
Hydraulics ................................................................................................................................................................. 10
3.5
Maintenance ............................................................................................................................................................ 11
3.6
Modifications ........................................................................................................................................................... 11
3.7
Labels ....................................................................................................................................................................... 12
4.
INSTALLATION ................................................................................................................................................ 15
4.1
Pit Installation .......................................................................................................................................................... 15
4.2
Shimming And Anchoring Lift To Concrete ................................................................................................................ 17
4.3
Remote Power Unit Installation ............................................................................................................................... 17
4.4
Power Unit Wiring .................................................................................................................................................... 18
4.4.1
Intermittent Duty Remote Power Units ....................................................................................................18
4.4.2
Heavy Duty Remote Power Unit ...............................................................................................................18
5.
OPERATION ...................................................................................................................................................... 19
5.1
Raise and Lower Lift ................................................................................................................................................. 19
6.
MAINTENANCE ................................................................................................................................................ 20
6.1
Maintenance Devices ............................................................................................................................................... 20
6.2
Routine Maintenance ............................................................................................................................................... 22
6.2.1
Every Day Or 10 Hours Of Operation .....................................................................................................22
6.2.2
Every Month Or 100 Hours Of Operation ...............................................................................................23
6.2.3
Every Year Or 1000 Hours Of Operation................................................................................................23
6.2.4
Oil Requirements ......................................................................................................................................23
6.2.5
Oil Capacity ..............................................................................................................................................23
6.3
General Maintenance ............................................................................................................................................... 24
6.3.1
Hydraulic Cylinder Repair .........................................................................................................................24
6.3.2
Bleeding Air From System .........................................................................................................................26
6.3.3
Hydraulic Velocity Fuse (HVF) Replacement .............................................................................................26
6.3.4
Hose Orientation ......................................................................................................................................27
7.
TROUBLESHOOTING ..................................................................................................................................... 31
8.
PARTS LISTS ..................................................................................................................................................... 35