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3 chipper blade maintenance, 4 changing chipper blades, 5 sharpening chipper blades – Echo CH5540H Owners Manual v.2 User Manual

Page 16: Warning

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12

5 INCH CHIpper

SERVICE & MAINTENANCE

BEFORE INSPECTINg OR SERvICINg ANy PART OF ThIS MAChINE, ShUT OFF POWER SOURCE,

ANd MAKE SURE ALL MOvINg PARTS hAvE COME TO A COMPLETE STOP.

WaRNING

Chipping blades are sharp! Use caution when working on

machine to avoid injury.

To remove the chipping blades for sharpening:

Remove the one 3/8 inch retaining bolt holding the

1.

access cover to main frame assembly (see Fig. 5.1).
Tilt access cover over to allow rotor access. Rotate

2.

the rotor so that the bolts holding a chipping blade are

most accessible.
Remove the two hex bolts holding the chipper blade.

3.

Repeat for all four chipper blades.

4.

Replace sharpened or new blades and torque to 25

5.

ft-lbs.

WaRNING

5.4 CHaNGING CHIppER bLadES

The blades can be ground on a bench grinder or by a

professional.

Never sharpen or grind the mounting surfaces of the

1.

blades. This will cause the edge to roll and the blade will

be damaged, resulting in poor chipping performance.
Regrind the angled edge of the chipping blades to 45

2.

degrees (Figure 5.2). Make sure some type of fixture is

used to correctly hold the blade at the proper angle.
Be careful when grinding so that the blade does not

3.

become overheated and change color. This will remove

the heat-treated properties.
Use short grinding times and cool with water or some

4.

type of liquid coolant.
Remove an equal amount off each blade to maintain

5.

rotor balance.
Small imperfections such as nicks and burrs on the flat

6.

side of the blade will not affect the chipping performance

of the machine.

5.5 SHaRpENING CHIppER bLadES

ACCESS

BOLT

Figure 5.1 Access bolt

5.3 CHIppER bLadE maINTENaNCE

The chipper blades will eventually become dull, making

chipping difficult and adding extra strain on the machine.

CHECK THE SHaRpNESS oF THE bLadES EvERY 5 - 15

HouRS oF opERaTIoN aNd SHaRpEN aS NEEdEd.
The controller light will flash an amber code every 15 hours

as a reminder to check the chipper blades. To reset the

controller, see Sec. 6.
your blades need to be sharpened if:

Machine vibrates severely when material is fed into the

chipper.

Small diameter branches do not self-feed.

Chips discharge unevenly or have stringy tails,

especially when chipping green branches.

Before you sharpen the chipping blades, check for

permanent damage. Replace the blade if:

There are cracks, broken corners or nicks greater than

1/8" (see below).

NICK GREATER

THAN 1/8”

CRACK

GREATER

THAN 1/8”

BROKEN

CORNER

Chipping blades are sharp! Use caution when working

on machine to avoid injury.

NEW

BLADE

CHIPPER

DISC

CHIPPING

SLOT

CHIPPER

DISC

BLADE IS

TOO SHORT,

MUST BE

REPLACED

CHIPPING

SLOT

• The base of the cutting edge is worn or has been re-

sharpened so that it no longer extends past the chipping

slot (see below).